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Дисертації з теми "Frittage (métallurgie) – Simulation par ordinateur"
Sarbandi, Bahram. "Simulation numérique des déformations des produits céramiques lors du frittage." Paris, ENMP, 2011. http://www.theses.fr/2011ENMP0112.
Повний текст джерелаThe control of the deformation of ceramic parts during the sintering process is essential, in order to avoid post-treatment and subsequent machining which increase the production costs. The procedure for obtaining the desired form after sintering is usually carried out by trial and error. An alternative to this costly approach is the prediction of shape instabilities during sintering by finite element simulation. With this aim, constitutive models have to be developed, taking into account the different deformation mechanisms induced by sintering. These phenomenological constitutive models use different material parameters which must be determined by experiment. This thesis aims to propose a methodology for modelling the deformation of ceramics during sintering. This methodology consists in experimental analysis of densification and pyroplastic behaviour of ceramics, developing a phenomenological constitutive model and material parameters identification. Two different materials have been studied: 1. A porcelain manufactured by slip casting process: Although slip casting process has been used for many years, it involves some technical problems that hinder the development of innovative products. Anisotropic deformation during sintering of slip cast parts is one of these problems. This behaviour is related to the rheological properties of the slurry and the orientation of anisotropic particles in the green part. An anisotropic constitutive model of sintering has been developed in order to predict the deformation of slip cast porcelain during firing process. 2. Ceramic cores made by injection moulding and used for investment casting of superalloys: Thermomechanical behaviour of zircon-silica cores has been studied by dilatometry and sinter-bending tests. The technical specificity of these materials is their low shrinkage during sintering process. This behavior is related to the crystallization of silica at high temperature. The crystallization inhibits the viscous flow and stops sintering shrinkage. A constitutive model predicting this behaviour is also proposed. These constitutive models have been implemented in the ”Zset” finite element program. After identifying the model parameters, the finite element numerical simulation has been performed on representative parts. Finally, the sensitivity of numerical results to mechanical parameters of an isotropic sintering model is analysed using a model reduction approach
Thouy, Romain. "Structures et propriétés d'agrégats de dimension fractale variable : simulations numériques." Montpellier 2, 1997. http://www.theses.fr/1997MON20094.
Повний текст джерелаAgne, Aboubakry. "Modélisation et simulation numérique des étapes de déliantage et frittage du procédé de Moulage par Injection de poudres Métalliques (MIM)." Thesis, Bourgogne Franche-Comté, 2019. http://www.theses.fr/2019UBFCD025.
Повний текст джерелаThe debinding and sintering steps are crucial for the Metal Injection Moulding (MIM) process. The main dimensional changes are generated from these two steps. In order to predict the mass losses and the deformation behaviours, different models fitting to the mechanical mechanisms observed were obtained from the state of art. They are adapted and performed for each step. These models used for the numerical simulation are applied to industrial components based on a formulation composed of Inconel 718 superalloy powders and a multi-ingredient binder system. The formulation is characterized by thermal and gravimetric analyses. The aim of the thesis is, at first, to predict the weight loss after the complete debinding step including the solvent and the thermal debinding, followed by the modelling of the solid state sintering of the material. The weight loss during solvent debinding is expressed by an analytic function controlled by a diffusion parameter, which is directly identified from experimental results. Hygroscopic swelling and thermal expansion are coupled to the weight loss to follow as well the expansion during the binder extraction. Supercritical debinding, an innovative way to remove by diffusion some polymers, is also investigated in order to predict the extraction of the polyethylene glycol (PEG) in in-house components by numerical simulation using the finite-element method on Comsol Multiphysics ® software. Thermogravimetric analyses were employed to characterize the kinetics during the thermal debinding of the industrial formulation. The Ozawa and Kissinger methods are introduced to estimate the activation energies of each polymer of the binder system for the numerical simulation. A coupled model is developed by using the heat transfer principle and a thermal degradation law in order to visualize the binder distribution and the shrinkage due to its elimination. Experimental and numerical studies are carried out on solid state sintering of the Inconel 718. A thermal elasto-viscoplastic law based on the continuum mechanics is adopted and built in the commercial software ABAQUS ® to simulate the shrinkage and the density field during the sintering step. The uniaxial viscosity, a main parameter of the constitutive equations, is evaluated using intermittent compression tests. The sintering stress is identified from experimental densification thanks to the viscosity and then, used for the numerical simulation. The relevance of this methodology is discussed by comparison with a different method based on the densification rate that showed a lower level of uncertainties. The numerical analysis of the debinding and the sintering steps showed in this thesis are compared with the experimental measurements performed on MIM aeronautical components
Olivi-Tran, Nathalie. "Simulations numériques des mécanismes de densification des aérogels de silice." Montpellier 2, 1995. http://www.theses.fr/1995MON20171.
Повний текст джерелаPoulier, Céline. "Transferts thermiques au sein d’un materiau poreux : Effet des interfaces dans une microstructure stable ou évolutive." Limoges, 2007. https://aurore.unilim.fr/theses/nxfile/default/83825b00-a7a5-438d-99e1-e26537f03538/blobholder:0/2007LIMO4068.pdf.
Повний текст джерелаAn optimised use of porous ceramics needs the control of their thermophysical characteristics. The experimental, numerical and analytical study of the effect of grain boundaries on the thermal conductivity of sintered and green bodies is the main subject of this work. Taking into account the grain boundary thermal resistance improves predictions of the thermal conductivity by the models of Landauer and Maxwell for porous materials prepared by pressing or emulsification. Numerical modelling by finite element analysis was used to study the effect of the microstructure on the conduction at the local scale. Measurements of the thermal conductivity on pressed powder compacts of tin oxide during sintering completed with chemical and physical tests demonstrated that the interparticle neck formation begins at 300 °C
Largiller, Grégory. "Maîtrise du frittage de matériaux céramique-métal à gradients de composition et de structure." Grenoble INPG, 2010. http://www.theses.fr/2010INPG0160.
Повний текст джерелаGraded materials are used to gather complementary physical and/or chemical properties into a single part. Cermet material (ceramic metal composite) developed by Rio Tinto Alcan may be used as inert anode for aluminium electrolysis. To connect these ceramic matrix materials to the current network, we propose to associate them with a conductive material in a single sintering step. Using our knowledge on powder metallurgy with microstructure analysis, thermodynamical and mechanical calculations, a new range of material called metcer (metal ceramic composite) has been developed. According to their metal phase proportion and composition, the metcer materials can be cosintered with cermets in a single sintering step. By modifying the metal phase proportion, we enabled the parts to keep joined during the whole sintering thermal cycle. The composition of oxides and metal phases change the diffusion phenomena and enable one to build a graded interface between the layers. Based on continuum mechanics, constitutive equations have been used to simulate the sintering of a cermet and a metcer. Constitutive equations have been implemented into a finite element software to identify the weak regions of bilayers parts of complex geometry. We compared numerical simulation results with optical observations made during sintering on large scale bilayers. Cracks near the interface occur at low temperature when the strain mismatch between the layers is low and the viscosities of the layers are high. Thus, the materials have a fragile behaviour. At high temperature, when the viscosities are low and the strain mismatch is high, the stresses in the vicinity of the interface are released. Combining our knowledge on the chemistry and interactions between these materials, we developed a trilayer material. This material showed up a graded interface without any crack
Dong, Lin. "Simulation et modélisation du frittage sélectif par laser par la méthode des éléments finis." Université Louis Pasteur (Strasbourg) (1971-2008), 2007. https://publication-theses.unistra.fr/restreint/theses_doctorat/2007/DONG_Lin_2007.pdf.
Повний текст джерелаLouin, Jean-Charles. "Effets d'hétérogénéités de teneur en carbone sur les cinétiques de transformations de phase et sur la genèse des contraintes internes lors du refroidissement d'aciers." Vandoeuvre-les-Nancy, INPL, 2003. http://www.theses.fr/2003INPL077N.
Повний текст джерелаHeat treatment is a process that needs the control of both final microstructures and residual stresses and deformations. Numerical simulation is a useful tool for a better optimization of this process. The aim of our work was to contribute to the development of a numerical tool for the prediction of microstructures, stresses and strains during cooling of pieces that may contain chemical heterogeneities, particularly carbon content heterogeneities. Firstly, an existing model for the prediction of transformation kinetics in steels has been further developped in order to take into account the effects of the carbon content enrichment of austenite due to a partial ferritic transformation on the subsequent transformations. Coupled thermal, metallurgical, mechanical calculations have then been performed to study the effects of carbon content gradients on the microstructural evolutions and on the residual stresses development during cooling. Particularly, the possible effects of solidification macro and mesosegregations have been quantified in massive cylinders with sizes close to the size of an ingot. Secondly, experimental validations have been performed for homogeneous cylindrical specimen (40CrMnMo8 steel) and for a chemically heterogeneous specimen specifically designed for our study. The complete set of input data necessary for the simulations has been established from experimental characterizations of the steel. The role of chemical heterogeneity has been analysed through the experimental and calculated results. Finally, a good correlation has been obtained between measurements and calculation of the deformation during cooling of a 3D "croissant" shaped specimen
Quatravaux, Thibault. "Évolution de la modélisation du procédé VAR : contribution à la description de la dispersion inclusionnaire dans le puits liquide et à la prévention de défauts de solidification." Vandoeuvre-les-Nancy, INPL, 2004. http://www.theses.fr/2004INPL037N.
Повний текст джерелаThis thesis deals with the modelling of Vacuum Arc Remelting process (VAR) using the numerical software SOLAR. The first aim of the study is a better description of several physical phenomena which occur during melting, in order to extend the application of the software to simulate the remelting of steel. The evolution in the modelling of transport phenomena in the secondary ingot is based on three major improvements: - lateral thermal transfer modelling, in order to take into account the formation of a gap between the ingot and the mould walls, a possible injection of a neutral gas, and the heating of water in the coolant circuit, according to its flow, - a better turbulence model, since the k-E model implemented previously in the numerical code was not accurate enough to correctly descri~ the flow of the liquid metal in the pool, - a new method to simulate the ingot growth, based on a cyclic operation of splitting and growth/migration of control volumes, which reproduces the continuous growth of the secondary ingot and allows for the refinement of the mesh close to the free surface. Finally, the improved model has been validated by comparison with experimental results provided from four remeltings carried out on full-scale furnaces. The second objective is the characterization of the quality of the manufactured products in terms of inclusion cleanliness and risk of freckles segregated channel generation. Ln order to describe the behaviour of inclusions in the liquid pool, a trajectory model, adapted to account for turbulent flows, was validated and then implemented in the code. Various particle behaviours were distinguished. A study on the risk of freckles generation led to the establishment of a criterion particularly weIl adapted to the process. A generalization of this criterion, suggested in this work, would allow the prediction of the probable orientation of such segregated channels
Diligent-Berveiller, Sophie. "Rôle des précipités de cuivre et de leur évolution sur la recristallisation des aciers sans interstitiels stabilisés au titane." Vandoeuvre-les-Nancy, INPL, 2000. http://docnum.univ-lorraine.fr/public/INPL_T_2000_DILIGENT_BERVEILLER_S.pdf.
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