Дисертації з теми "Electrically conductive polymer composites"

Electrically conductive polymer composites, i.e. polymers filled with conductive fillers, may display a broad range of electrical properties. A rational design of fillers, filler surface chemistry and filler loading can tune the electrical properties of the composites to meet the requirements of specific applications. In this dissertation, two studies were discussed. In the first study, highly conductive composites with electrical conductivity close to that of pure metals were developed as environmentally-friendly alternatives to tin/lead solder in electronic packaging. Conventional conductive composites with silver fillers have an electrical conductivity 1~2 orders of magnitude lower than that of pure, even at filler loadings as high as 80-90 wt.%. It is found that the low conductivity of the polymer composites mainly results from the thin layer of insulating lubricant on commercial silver flakes. In this work, by modifying the functional groups in polymer backbones, the lubricant layer on silver could be chemically reduced in-situ to generate silver nanoparticles. Furthermore, these nanoparticles could sinter to form metallurgical bonds during the curing of the polymer matrix. This resulted in a significant electrical conductivity enhancement up to 10 times, without sacrificing the processability of the composite or adding extraneous steps. This method was also applied to develop highly flexible/stretchable conductors as building block for flexible/stretchable electronics. In the second study, a moderately conductive carbon/polymer composite was developed for use in sensors to monitor the thermal aging of insulation components in nuclear power plants. During thermal aging, the polymer matrix of this composite shrank while the carbon fillers remained intact, leading to a slight increase in filler loading and a substantial decrease in the resistivity of the sensors. The resistivity change was used to correlate with the aging time and to predict the need for maintenance of the insulation component according to Arrhenius’ equation. This aging sensor realized real-time, non-destructive monitoring capability for the aging of the target insulation component for the first time.

Thesis (M. S.)--Materials Science and Engineering, Georgia Institute of Technology, 2009.
Committee Chair: Rosario Gerhardt; Committee Member: Gleb Yushin; Committee Member: Hamid Garmestani. Part of the SMARTech Electronic Thesis and Dissertation Collection.

O objetivo deste estudo foi o desenvolvimento de compósitos poliméricos flexíveis e altamente condutores elétricos preparados por moldagem por compressão e por fabricação de filamentos fundidos (FFF) para possíveis aplicações como materiais piezoresistivos ou piezoelétricos para sensores de compressão. Compósitos baseados em misturas de poli(fluoreto de vinilideno)/poliuretano termoplástico (PVDF/TPU) como matriz e contendo várias frações de negro de fumo-polipirrol (CB-PPy) como aditivo condutor foram preparados. Diversas técnicas de caracterização foram realizadas para avaliar as propriedades mecânicas, térmicas, químicas e elétricas, morfologia e printabilidade dos materiais investigados. Primeiro, blendas de PVDF/TPU com diferentes composições foram produzidas por mistura por fusão seguida de moldagem por compressão. Os resultados mostraram que a flexibilidade desejada para os materiais foi melhorada com a adição de TPU aos compósitos de PVDF. As imagens SEM evidenciaram a obtenção de uma blenda co-contínua com 50/50 vol% de PVDF/TPU. As blendas compostas de PVDF/TPU 38/62 vol% e a blenda co-contínua de PVDF/TPU 50/50 vol% foram selecionadas como matrizes para a preparação de compósitos moldados por compressão e impressos em 3D a fim de alcançar uma ótima combinação entre condutividade, propriedades mecânicas e printabilidade. Várias quantidades de negro de fumo-polipirrol, de 0 a 15%, foram adicionadas às blendas selecionadas para aumentar a condutividade elétrica dos compósitos e possivelmente atuar como agente nucleante para a fase cristalina do PVDF a fim de aumentar sua resposta piezoelétrica. A adição de CB-PPy aumentou a condutividade elétrica de todos os compósitos. No entanto, a condutividade elétrica dos compósitos baseados em blendas co-contínuas PVDF/TPU 50/50 vol% foi maior do que as encontradas para os compósitos de PVDF/TPU 38/62 vol% com mesma concentração de aditivo. De fato, o limiar de percolação elétrico dos compósitos com blenda co-contínua foi de 2%, enquanto o limiar de percolação elétrico dos compósitos compostos da blenda não contínua foi de 5%. Com relação às propriedades mecânicas, a incorporação do aditivo condutor nas blendas resultou em materiais mais rígidos com maior módulo de elasticidade, menor alongamento na ruptura e maior módulo de armazenamento. O módulo de armazenamento (G') e a viscosidade complexa (η*) dos compósitos aumentaram com a adição de CB-PPy. O limiar de percolação reológico foi de 3% para PVDF/TPU/CB-PPy 38/62 vol% e 1% para PVDF/TPU/CB-PPy 50/50 vol%, indicando que uma quantidade maior de carga poderia comprometer a processabilidade dos compósitos. A adição de CB-PPy também resultou na redução dos valores de Tg e Tm dos compósitos devido à redução da mobilidade das cadeias poliméricas. Com base na condutividade elétrica e no comportamento mecânico dos compósitos, três composições diferentes foram selecionadas para a extrusão de filamentos para serem posteriormente utilizados no processo de impressão 3D. No geral, as peças impressas em 3D apresentaram propriedades mecânicas e elétricas inferiores devido à presença de vazios, defeitos e camadas sobrepostas que podem dificultar o fluxo de elétrons. Os valores de condutividade elétrica dos compósitos impressos em 3D de PVDF/TPU/CB-PPy 38/62 vol% contendo 5% e 6% de CB-PPy são de uma a sete ordens de grandeza menores do que os encontrados para os compósitos com a mesma composição moldados por compressão. Mesmo que o valor da condutividade elétrica para o compósito PVDF/TPU 38/62 vol% com 6% de CB-PPy moldado por compressão foi de 1,94x10-1 S•m-1, o compósito impresso em 3D com a mesma composição mostrou um valor muito baixo de condutividade elétrica de 6,01x10-8 S•m-1. Por outro lado, o compósito co-contínuo de PVDF/TPU 50/50 vol% com 10% de aditivo impresso em 3D apresentou um alto valor de condutividade elétrica de 4,14×100 S•m-1 mesmo após o processo de impressão. Além disso, as respostas piezoresistivas dos compósitos foram investigadas. Para os compósitos PVDF/TPU/CB-PPy 38/62 vol%, as amostras moldadas por compressão e impressas em 3D com 5% e 6% de CB-PPy exibiram boa resposta piezoresistiva. No entanto, apenas os compósitos com 6% de aditivo apresentaram valores elevados de sensibilidade e gauge factor, atuação em ampla faixa de pressão e respostas piezoresistivas reprodutíveis durante a aplicação de 100 ciclos de compressão/descompressão para ambos os métodos de fabricação. Por outro lado, para os compósitos co-contínuos de PVDF/TPU/CB-PPy apenas a amostra moldada por compressão com 5% de CB-PPy apresentou respostas piezorresistivas boas e reprodutíveis. A cristalinidade e o teor de fase β do PVDF foram investigados para os compósitos. Embora o grau de cristalinidade das amostras tenha diminuído com a adição de CB-PPy, a porcentagem de fase β no PVDF aumentou. O coeficiente piezoelétrico d33 das amostras aumentou com a porcentagem de fase β. A adição de 6% ou mais de CB-PPy foi necessária para aumentar significativamente o coeficiente piezoelétrico (d33) dos compósitos. O conteúdo de fase β e as respostas piezoelétricas do PVDF foram menores para as amostras preparadas por FFF. Por fim, como pesquisa colateral, a eficiência de blindagem contra interferência eletromagnética (EMI-SE) foi medida para todos os compósitos. Compósitos com maior condutividade elétrica apresentaram melhor blindagem da radiação eletromagnética. Além disso, os compósitos baseados na blenda co-contínua apresentaram maior eficiência de blindagem contra EMI do que os compósitos de PVDF/TPU 38/62 vol%. O principal mecanismo de blindagem foi a absorção para todos os compósitos. As amostras preparadas por FFF apresentaram respostas de EMI-SE menores quando comparadas às amostras moldadas por compressão.
The aim of this study was the development of flexible and highly electrically conductive polymer composites via compression molding and fused filament fabrication for possible applications as piezoresistive or piezoelectric materials for pressure sensors. Composites based on blends of poly(vinylidene fluoride)/thermoplastic polyurethane (PVDF/TPU) as matrix and containing various fractions of carbon black-polypyrrole (CB-PPy) as conductive filler were prepared. Several characterization techniques were performed in order to evaluate the mechanical, thermal, chemical and electrical properties, morphology and printability of the investigated materials. First, PVDF/TPU blends with different compositions were prepared by melt compounding followed by compression molding. The results showed that the flexibility aimed for the final materials was improved with the addition of TPU to PVDF composites. SEM images evidenced the achievement of a co-continuous blend comprising 50/50 vol% of PVDF/TPU. The blends composed of PVDF/TPU 38/62 vol% and the co-continuous blend of PVDF/TPU 50/50 vol% were selected as matrices for the preparation of compression molded and 3D printed composites in order to achieve an optimal compromise between electrical conductivity, mechanical properties and printability. Various amounts of carbon black-polypyrrole, from 0 up to 15%, were added to the selected blends in order to rise the electrical conductivity of the composites and to possible act as nucleating filler for the β crystalline phase of PVDF in order to increase its piezoelectric response. The addition of CB-PPy increased the electrical conductivity of all composites. However, the electrical conductivity of composites based on PVDF/TPU 50/50 vol% co-continuous blends was higher than those found for PVDF/TPU 38/62 vol% composites at the same filler content. Indeed, the electrical percolation threshold of the conductive co-continuous composite blends was 2%, while the electrical percolation threshold of the composites with the nonco-continuous composite blends was 5%. With respect to the mechanical properties, the incorporation of the filler into the blends leaded to more rigid materials with higher elastic modulus, lower elongation at break and higher storage modulus. The storage modulus (G’) and complex viscosity (η*) of the composites increased with the addition of CB-PPy. The rheological percolation threshold was found to be 3% for PVDF/TPU/CB-PPy 38/62 vol% and 1% for PVDF/TPU/CB-PPy 50/50 vol%, indicating that higher amount of filler could compromise the processability of the composites. The addition of CB-PPy also resulted in a reduction on the Tg and Tm values of the composites due to the reduction of the mobility of the polymeric chains. Based on the electrical conductivity and mechanical behavior of the composites, three different compositions were selected for the extrusion of filaments to be used in a 3D printing process. Overall, the 3D printed parts presented lower mechanical and electrical properties because of the presence of voids, defects and overlapping layers that can hinder the flow of electrons. The electrical conductivity values of PVDF/TPU/CB-PPy 38/62 vol% composites containing 5% and 6 wt% of CB-PPy 3D printed samples are one to seven orders of magnitude lower than those found for compression molded composites with the same composition. Even if the electrical conductivity value for PVDF/TPU 38/62 vol% compression molded composite with 6% of CB-PPy was as high as 1.94x10-1 S•m-1, the 3D printed composite with same composition showed a very low electrical conductivity of 6.01x10-8 S•m-1. On the other hand, the 3D printed co-continuous composite PVDF/TPU 50/50 vol% with 10% of filler displayed a high value of electrical conductivity of 4.14×100 S•m-1 even after the printing process. Moreover, the piezoresistive responses of the composites were investigated. For PVDF/TPU/CB-PPy 38/62 vol% composites, the compression molded and 3D printed samples with 5% and 6% of CB-PPy exhibited good piezoresistive response. However, only the composites with 6% displayed high sensitivity and gauge factor values, large pressure range and reproducible piezoresistive responses under 100 cycles for both methods. On the other hand, for PVDF/TPU/CB-PPy co-continuous composites only the compression molded sample with 5% of CB-PPy presented good and reproducible piezoresistive responses. The crystallinity and β phase content of PVDF were investigated for the composites. Althought the degree of crystallinity of the samples decreased with the addition of CB-PPy, the percentage of β phase in PVDF was increased. The piezoelectric coefficient d33 of the samples increased with the percentage of β phase. The addition of 6% or more of CB-PPy was necessary to increase significatively the piezoelectric coefficient (d33) of the composites. The β phase content and piezoelectric responses of PVDF were lower for samples prepared by FFF. Finally, as a collateral research, the electromagnetic interference shielding effectiveness (EMI-SE) were measured for all composites. Composites with higher electrical conductivity showed better shielding of the electromagnetic radiation. In addition, composites based on the co-continuous blend displayed higher EMI shielding efficiency than 38/62 vol% composites. The main mechanism of shielding was absorption for all composites. Specimens prepared by FFF displayed diminished EMI-SE responses when compared to compression molded samples.
Lo scopo di questo studio è lo sviluppo di compositi polimerici flessibili e ad elevata conducibilità elettrica tramite stampaggio a compressione e manifattura additiva (fused filament fabrication) per possibili applicazioni come materiali piezoresistivi o piezoelettrici in sensori di pressione. In particolare, sono stati preparati compositi a base di miscele di poli(vinilidene fluoruro)/poliuretano termoplastico (PVDF/TPU) come matrice e contenenti varie frazioni di nerofumo-polipirrolo (CB-PPy) come riempitivo conduttivo. Sono state utilizzate diverse tecniche di caratterizzazione al fine di valutare le proprietà meccaniche, termiche, chimiche ed elettriche, la morfologia e la stampabilità dei materiali ottenuti. In primo luogo, miscele PVDF/TPU con diverse composizioni sono state preparate mediante mescolatura allo stato fuso seguita da stampaggio a compressione. I risultati hanno mostrato che la flessibilità del PVDF viene notevolemente migliorata dall’aggiunta di TPU. Le immagini SEM hanno evidenziato il raggiungimento di una miscela co-continua per una composizione 50/50% in volume di PVDF/TPU. Le miscele composte da PVDF/TPU 38/62 vol% e la miscela co-continua di PVDF/TPU 50/50 vol% sono state selezionate come matrici per la preparazione di compositi per stampaggio a compressione e manifattura additiva al fine di ottenere un compromesso ottimale tra conducibilità, proprietà meccaniche e stampabilità. Alle miscele selezionate sono state aggiunte varie quantità di nerofumo-polipirrolo, dallo 0 al 15%, per aumentare la conducibilità elettrica dei compositi ed eventualmente fungere da additivo nucleante per la fase β cristallina del PVDF al fine di aumentarne la risposta piezoelettrica. L'aggiunta di CB-PPy ha aumentato la conduttività elettrica di tutti i compositi. Tuttavia, la conduttività elettrica dei compositi basati su miscele co-continue di PVDF/TPU 50/50% in volume era superiore a quella trovata per compositi PVDF/TPU 38/62% in volume con lo stesso contenuto di riempitivo. Infatti, la soglia di percolazione elettrica delle miscele conduttive era del 2%, mentre la soglia di percolazione elettrica dei compositi con miscele composite non continue era del 5%. Per quanto riguarda le proprietà meccaniche, l'incorporazione del riempitivo nelle mescole ha portato a materiali più rigidi con modulo elastico più elevato, allungamento a rottura inferiore e modulo conservativo più elevato. Il modulo conservativo (G') e la viscosità complessa (η*) dei compositi sono aumentate con l'aggiunta di CB-PPy. La soglia di percolazione reologica è risultata essere del 3% per PVDF/TPU/CB-PPy 38/62 vol% e dell'1% per PVDF/TPU/CB-PPy 50/50 vol%, indicando che una maggiore quantità di riempitivo potrebbe compromettere la processabilità dei compositi. L'aggiunta di CB-PPy ha comportato anche una riduzione dei valori di Tg e Tm dei compositi a causa della riduzione della mobilità delle catene polimeriche. Sulla base della conduttività elettrica e del comportamento meccanico dei compositi, sono state selezionate tre diverse composizioni per l'estrusione di filamenti da utilizzare in un processo di stampa 3D. Nel complesso, le parti stampate in 3D presentavano proprietà meccaniche ed elettriche inferiori a causa della presenza di vuoti, difetti e strati sovrapposti che possono ostacolare il flusso di elettroni. I valori di conducibilità elettrica dei compositi PVDF/TPU/CB-PPy 38/62 vol% contenenti il 5% e il 6% di CB-PPy di campioni stampati in 3D sono da uno a sette ordini di grandezza inferiori a quelli trovati per i compositi stampati a compressione con la stessa composizione. Anche se il valore di conducibilità elettrica per il composito stampato a compressione PVDF/TPU 38/62 vol% con il 6% di CB-PPy era pari a 1,94x10-1 S•m-1, il composito stampato in 3D con la stessa composizione ha mostrato un valore molto basso di conducibilità elettrica, pari a 6,01x10-8 S•m-1. D'altra parte, il composito PVDF/TPU 50/50 vol% stampato in 3D con il 10% di riempitivo ha mostrato un elevato valore di conducibilità elettrica, pari a 4,14 × 100 S•m-1, anche dopo il processo di stampa. Inoltre, sono state studiate le risposte piezoresistive dei compositi. Per i compositi PVDF/TPU/CB-PPy 38/62 vol%, i campioni stampati a compressione e stampati in 3D con il 5% e il 6% di CB-PPy hanno mostrato una buona risposta piezoresistiva. Tuttavia, solo i compositi con il 6% hanno mostrato valori di sensibilità e gauge factor elevati, ampio intervallo di pressione e risposte piezoresistive riproducibili in 100 cicli per entrambi i metodi. D'altra parte, per i compositi co-continui PVDF/TPU/CB-PPy solo il campione stampato a compressione con il 5% di CB-PPy ha presentato risposte piezoresistive adeguate e riproducibili. La cristallinità e il contenuto di fase β del PVDF sono stati studiati per i compositi. Sebbene il grado di cristallinità dei campioni diminuisca con l'aggiunta di CB-PPy, la percentuale di fase β in PVDF risulta aumentata. Il coefficiente piezoelettrico d33 dei campioni aumenta anch’esso con la percentuale di fase β. L'aggiunta del 6% o più di CB-PPy è stata necessaria per aumentare significativamente il coefficiente piezoelettrico (d33) dei compositi. Il contenuto di fase β e le risposte piezoelettriche del PVDF sono inferiori per i campioni ottenuti mediante stampa 3D. Infine, come ricerca collaterale, è stata misurata l'efficacia della schermatura contro le interferenze elettromagnetiche (EMI-SE) per tutti i compositi. I compositi con una maggiore conduttività elettrica hanno mostrato una migliore schermatura della radiazione elettromagnetica. Inoltre, i compositi basati sulla miscela co-continua hanno mostrato un'efficienza di schermatura EMI maggiore rispetto ai compositi a 38/62% in volume. Per tutti i compositi, il principale meccanismo di schermatura è l'assorbimento. I campioni preparati mediante manifattura additiva hanno mostrato risposte EMI-SE inferiori rispetto ai campioni stampati a compressione.

The aim of this study was to improve the mechanical and electrical properties of conductive polymer composites. For this purpose, different studies were performed in this dissertation. In order to investigate the effects of the carbon nanotube (CNT) surface treatment on the morphology, electrical and mechanical properties of the composites, poly(ethylene terephthalate) (PET) based conductive polymer composites were prepared by using as-received, purified and modified carbon nanotubes in a twin screw extruder. During the purification of carbon nanotubes, surface properties of carbon nanotubes were altered by purifying them with nitric acid (HNO3), sulfuric acid (H2SO4), ammonium hydroxide (NH4OH) and hydrogen peroxide (H2O2) mixtures. Electron Spectroscopy for Chemical Analysis (ESCA) results indicated the removal of metallic catalyst residues from the structure of carbon nanotubes and increase in the oxygen content of carbon nanotube surface as a result of purification procedure. Surface structure of the purified carbon nanotubes was also modified by treatment with sodium dodecyl sulfate (SDS), poly(ethylene glycol) (PEG) and diglycidyl ether of Bisphenol A (DGEBA). Fourier Transformed Infrared Spectroscopy (FTIR) spectra of the carbon nanotube samples indicated the existence of functional groups on the surfaces of carbon nanotubes after modification. All composites prepared with purified and modified carbon nanotubes had higher electrical resistivities, tensile and impact strength values than those of the composite based on as-received carbon nanotubes, due to the functional groups formed on the surfaces of carbon nanotubes during surface treatment. In order to investigate the effects of alternative composite preparation methods on the electrical and mechanical properties of the composites, in-situ microfiber reinforced conductive polymer composites consisting of high density polyethylene (HDPE), poly(ethylene terephthalate) and carbon nanotubes were prepared in a twin screw extruder followed by hot stretching of PET/CNT phase in HDPE matrix. Composites were produced by using as-received, purified and PEG treated carbon nanotubes. SEM micrographs of the hot stretched composites pointed out the existence of in-situ PET/CNT microfibers dispersed in HDPE matrix up to 1 wt. % carbon nanotube loadings. Electrical conductivity values of the microfibrillar composites were higher than that of the composites prepared without microfiber reinforcement due to the presence of continuous PET/CNT microfibers with high electrical conductivity in the structure. To investigate the potential application of conductive polymer composites, the effects of surfactant usage and carbon nanotube surface modification
on the damage sensing capability of the epoxy/carbon nanotube/glass fiber composite panels during mechanical loadings were studied. Surface modification of the carbon nanotubes was performed by using hexamethylene diamine (HMDA). 4-octylphenol polyethoxylate (nonionic) (Triton X-100) and cetyl pyridinium chloride (cationic) (CPC) were used as surfactants during composite preparation. Electrical resistivity measurements which were performed during the impact, tensile and fatigue tests of the composite panels showed the changes in damage sensing capabilities of the composites. Surface treatment of carbon nanotubes and the use of surfactants decreased the carbon nanotube particle size and improved the dispersion in the composites which increased the damage sensitivity of the panels.

With excellent electrical, thermal and mechanical properties as well as large specific surface area, graphene has been applied in next-generation nano-electronics, gas sensors, transparent electrical conductors, thermally conductive materials, and superior energy capacitors etc. Convenient and productive preparation of graphene is thereby especially important and strongly desired for its manifold applications. Chemically developed functionalized graphene from graphene oxide (GO) has significantly high productivity and low cost, however, toxic chemical reduction agents (e.g. hydrazine hydrate) and raised temperature (400-1100°C) are usually necessary in GO reduction yet not preferred in current technologies. Here, microwaves (MW) are applied to reduce the amount of graphene oxide (GO) at a relatively low temperature (~165°C). Experimental results indicate that resurgence of interconnected graphene-like domains contributes to a low sheet resistance with a high optical transparency after MW reduction, indicating the very high efficiency of MW in GO's reduction. Moreover, graphene is usually recumbent on solid substrates, while vertically aligned graphene architecture on solid substrate is rarely available and less studied. For TIMs, electrodes of ultracapacitors, etc, efficient heat dissipation and electrical conductance in normal direction of solid surfaces is strongly desired. In addition, large-volume heat dissipation requires a joint contribution of a large number of graphene sheets. Graphene sheets must be aligned in a large scale array in order to meet the requirements for TIM application. Here, thermally conductive fuctionalized multilayer graphene sheets (fMGs) are efficiently aligned in a large scale by vacuum filtration method at room temperature, as evidenced by SEM images and polarized Raman spectroscopy. A remarkably strong anisotropy in properties of aligned fMGs is observed. Moreover, VA-fMG TIMs are prepared by constructing a three-dimensional vertically aligned functionalized multilayer graphene architecture between contact Silicon/Silicon surfaces with pure Indium as a metallic medium. Compared with their counterpart from recumbent A-fMGs, VA-fMG TIMs have significantly higher equivalent thermal conductivity and lower contact thermal resistance. Electrical and thermal conductivities of polymer composite are also greatly interested here. Previous researches indicated that filler loading, morphology of fillers, and chemical bonding across filler/polymer interfaces have significant influence on electrical/thermal conductivity of polymer composite. Therefore, the research also pays substantial attention to these issues. First, electrical resistivity of CPCs is highly sensitive on volume or weight ratio (filler loading) of conductive fillers in polymer matrix, especially when filler loading is close to percolation threshold (pc). Thermal oxidation aging usually can cause a significant weight loss of polymer matrix in a CPC system, resulting in a filler loading change which can be exhibited by a prompt alteration in electrical resistivity of CPCs. Here, the phenomena are applied as approach for in-situ monitoring thermal oxidation status of polymeric materials is developed based on an electrical sensors based on conductive polymeric composites (CPCs). The study developed a model for electrical resistivity of sensors from the CPCs as a function of aging time at constant aging temperature, which is in a good agreement with a Boltzmann-Sigmoidal equation. Based on the finding, the sensors show their capability of in-situ in-situ monitor and estimate aging status of polymeric components by a fast and convenient electrical resistance measurement. Second, interfacial issues related to these thermal conductive fillers are systemically studied. On the one hand, the study focuses on relationship between morphology of h-BN particles and thermal conductivity of their epoxy composites. It is found that spherical-agglomeration of h-BN particles can significantly enhance thermal conductivity of epoxy resin, compared with dispersed h-BN plates, by substantially reducing specific interfacial area between h-BN and epoxy resin. On the other hand, surface of high thermal conductive fillers such as SiC particles and MWNTs are successfully functionalized, which makes their surface reactive with bisphenol A diglycidyl ether and able to form chemical bonding between fillers and epoxy resin. By this means, thermal conductivity of polymer composites is found to be significantly enhanced compared with control samples, indicating the interfacial chemical bonding across interface between thermal conductive fillers and polymer matrix can promote heat dissipation in polymeric composites. The finding can benefit a development of high thermal conductive polymer composites by interfacial chemical bonding enhancement to meet the demanding requirements in current fine pitch and Cu/low k technology.

The aim of this study was to improve electrical properties of conductive polymer composites. For this purpose, various studies were performed using different materials in this dissertation. In order to investigate the effect of alternative composite preparation methods on electrical conductivity, nylon 6/carbon black systems were prepared by both in-situ polymerization and melt-compounding techniques. When compared with melt compounding, in-situ polymerization method provided enhancement in electrical conductivity of nylon 6 composites. Furthermore, it was aimed to improve electrical conductivity of polymer composites by modifying surface chemistry of carbon black. 1 wt. % solutions of 3-Aminopropyltriethoxysilane and formamide were tried as chemical modifier, and treated carbon black was melt mixed with low-density polyethylene (LDPE) and nylon 6. According to electron spectroscopy for chemical analysis (ESCA), chemicals used for surface treatment may have acted as doping agent and improved electrical conductivity of polymer composites more than untreated carbon black did. Formamide was more effective as dopant compared to the silane coupling agent. In order to investigate electromagnetic interference (EMI) shielding effectiveness and dielectric properties of conductive polymer composites, 1, 2 and 3 wt. % solutions of formamide were tried as chemical modifier and treated carbon black was melt mixed with poly(ethylene terephthalate) (PET). Composites containing formamide treated carbon black exhibited enhancement in electrical conductivity, EMI shielding effectiveness and dielectric constant values compared to composites with untreated carbon black. In order to enhance electrical conductivity of polymer composites, the selective localization of conductive particles in multiphase polymeric materials was aimed. For this purpose, carbon nanotubes (CNT) were melt mixed with polypropylene (PP)/PET. Grinding, a type of solid state processing technique, was applied to PP/PET/CNT systems to reduce the average domain size of blend phases and to improve interfacial adhesion between these phases. Grinding technique exhibited improvement in electrical conductivity and mechanical properties of PP/PET/CNT systems at low PET compositions. To investigate application potential of conductive polymer composites, polyaniline (Pani)/carbon nanotubes (CNT) composites were synthesized and electrochemical capacitance performances of these systems, as electrode material in electrochemical capacitors, were studied. Polyaniline/carbon nanotubes composites resulted in a higher specific capacitance than that of the composite constituents. Pseudocapacitance behavior of Pani might contribute to the double layer capacitance behavior of nanotubes. Additionally, as an alternative to Pani/CNT systems, polyaniline films were deposited on treated current collectors and electrochemical capacitance performances of these electrode systems were investigated. The highest specific capacitance of polyaniline/carbon nanotubes composites was 20 F/g and this value increased to 35.5 F/g with polyaniline film deposited on treated current collector.

One of the aim of this study is to prepare conductive polymer nanocomposites of polypropylene to obtain better mechanical and electrical properties. Composite materials based on conductive fillers dispersed within insulating thermoplastic matrices have wide range of application. For this purpose, conductive polymer nanocomposites of polypropylene with nano dimentional conductive fillers like carbon black, carbon nanotube and fullerene were prepared. Their mechanical, electrical and thermal properties were investigated. Polypropylene (PP)/carbon black (CB) composites at different compositions were prepared via melt blending of PP with CB. The effect of CB content on mechanical and electrical properties was studied. Test samples were prepared by injection molding and compression molding techniques. Also, the effect of processing type on mechanical and electrical properties was investigated. Composites become semiconductive with the addition of 2 wt% CB. Polypropylene (PP) / Carbon Nanotube (CNT) and Polypropylene / Fullerene composites were prepared by melt mixing. CNT&rsquo
s and fullerenes were surface functionalized with HNO3 : H2SO4 before composite preparation. The CNT and fullerene content in the composites were varied as 0.5, 1.0, 2.0 and 3.0 % by weight. For the composites which contain surface modified CNT and fullerene four different compatibilizers were used. These were selected as TritonX-100, Poly(ethylene-block-polyethylene glycol), Maleic anhydride grafted Polypropylene and Cetramium Bromide. The effect of surface functionalization and different compatibilizer on mechanical, thermal and electrical properties were investigated. Best value of these properties were observed for the composites which were prepared with maleic anhydride grafted polypropylene and cetramium bromide. Another aim of this study is to built and characterize transistors which have polyethylene as dielectric layers. While doing this, polyethylene layer was deposited on gate electrode using vacuum evaporation system. Fullerene , Pentacene ve Indigo were used as semiconductor layer. Transistors work with low voltage and high on/off ratio were built with Aluminum oxide - PE and PE dielectrics.

Les matériaux hybrides organique/inorganiques ont reçu beaucoup d'attention ces dernières années dans les études des nanomatériaux. En effet, ils possèdent des propriétés physiques et chimiques uniques grâce aux effets synergiques de chaque composant. En particulier, les nanoparticules de silice (SiO2) présentent des caractéristiques intéressantes, comme une bonne stabilité chimique et thermique. Elles peuvent être préparées de différentes tailles et peuvent aussi être facilement fonctionnalisées. Les polymères conducteurs intrinsèques comme le polythiophène et la polyaniline (PANI) peuvent exister sous différents états d'oxydation et donc répondre à des stimuli extérieurs en changeant une de leur caractéristique (couleur, conductivité, etc…). La PANI est un polymère non-toxique, thermiquement stable et peu coûteux avec une conductivité relativement élevée qui a été utilisée comme film antistatique, matériel d'électrode, inhibiteur de corrosion et comme surface sensible de capteur. Depuis la découverte des polymères conducteurs en 1977, plusieurs travaux ont été effectués sur la préparation, la caractérisation et les applications de films polymériques construits à la surface de matériaux comme la silice. Parmi les différents types de composites existants, les particules de type cœur@coquille composées d’un cœur inorganique et d’une couronne de polymère sont les plus prometteurs. Dans cette étude, nous avons donc décidé de travailler sur la synthèse de composites cœur@coquille constitués d’une coquille de PANI et d’un cœur de particules de silice.Dans la littérature, en utilisant des protocoles expérimentaux similaires, deux morphologies très contradictoires ont été obtenues après la polymérisation par oxydation chimique d'aniline en présence de particules de silice : cœur@coquille et framboise (structure inversée avec la PANI comme cœur). Nous avons alors décidé de réexaminer la synthèse de PANI en présence de particules de silice. Pour cela, nous avons, dans un premier temps, synthétisé des particules de silice monodisperses de différentes tailles (300, 160 et 90 nm) par procédé Stöber. Nous avons ensuite réalisé la polymérisation chimique de l'aniline en présence de ces particules de silice dans des conditions contrôlées afin de promouvoir une adsorption des ions aniliniums en surface des particules. Différents paramètres expérimentaux ont été étudiés tels que la température, la concentration en réactifs, la taille des particules… Les résultats en termes de morphologie sont discutés en fonction de ces paramètres. Dans un second temps, nous avons fonctionnalisé la surface des particules de silice par un alcoxysilane afin de favoriser la polymérisation de l’aniline à la surface des particules. Ainsi, nous avons obtenu des structures SiO2@PANI avec une épaisseur de polymère contrôlable. La dernière partie de ce travail traite des premiers essais qui ont été réalisés afin d’utiliser ces composites SiO2@PANi pour des applications environnementales. Deux applications ont notamment été envisagées, l'adsorption de métaux pour l'aspect de particule et la détection de gaz pour les capacités conductrices de la PANI
Organic/inorganic hybrid materials have received much attention in recent years such as in the field of nano-materials. Indeed, these materials possess unique physical and chemical properties due to the synergistic effect of both components. In particular, silica nanoparticles (SiO2) present interesting properties, such as good chemical and thermal stabilities. They can be prepared in different size and can be easily chemically modified. Intrinsically conducting polymers such as polythiophene and polyaniline (PANI) can exist in different oxidation states and respond to external stimuli by changing one of their characteristics (color, conductivity, …). PANI is a non-toxic, thermally stable and low cost polymer with relatively high conductivity that has been used as antistatic coating, electrode materials, corrosion inhibitor and active layer of sensors. Since the discovery of conducting polymer in 1977, several works have been carried out on the preparation, characterization and applications of polymeric films build on various surfaces like silica. Among the different kinds of composites that exist, inorganic-polymer core-shell nanoparticles are more promising candidates. In this study, we decided to work on the synthesis of core@shell hybrid compounds based on PANI shells and silica nanoparticles cores.In the literature, using similar experimental protocols, two morphologies have been obtained after chemical polymerization of aniline in the presence of silica particles: core@shell and raspberry (inverted structure with PANI as core). We thus decided to reinvestigate the synthesis of PANI in the presence of silica particles. For this, we first synthesized silica particles with different sizes by Stöber process. We then performed the chemical polymerization of aniline in the presence of these naked silica particles under different conditions: temperature, concentration of reactive. However, in all cases, we never managed to obtain core@shell structures. Finally, we succeed in developing a method to prepare these core@shell particles which relies on the functionalization of the SiO2 by alkoxysilanes followed by the polymerization of aniline at room temperature. A series of core-shell particles with tunable PANI thickness has been prepared by this method. The last part of this work deals with the first tests that have been carried out in order to use these composites SiO2@PANi for environmental applications. Two applications have been considered, the adsorption of metals for the particle appearance and the detection of gas for the conductive capacities of the PANI

In recent years, nanotechnologies have led to the production of materials with new and sometimes unexpected qualities through the manipulation of nanoscale components. This research aimed primarily to the study of the correlation between hierarchical structures of hybrid organic-inorganic materials such as conductive polymer composites (CPCs). Using a bottom-up methodology, we could synthesize a wide range of inorganic nanometric materials with a high degree of homogeneity and purity, such as thiol capped metal nanoparticles, stoichiometric geomimetic chrysotile nanotubes and metal dioxide nanoparticles. It was also possible to produce inorganic systems formed from the interaction between the synthesized materials. These synthesized materials and others like multiwalled carbon nanotubes and grapheme oxide were used to produce conductive polymer composites. Electrospinning causes polymer fibers to become elongated using an electric field. This technique was used to produce fibers with a nanometric diameter of a polymer blend based on two different intrinsically conducting polymers polymers (ICPs): polyaniline (PANI) and poly(3-hexylthiophene) (P3HT). Using different materials as second phase in the initial electrospun polymer fibers caused significant changes to the material hierarchical structure, leading to the creation of CPCs with modified electrical properties. Further study of the properties of these new materials resulted in a better understanding of the electrical conductivity mechanisms in these electrospun materials.

In recent years, nanotechnologies have led to the production of materials with new and sometimes unexpected qualities through the manipulation of nanoscale components. This research aimed primarily to the study of the correlation between hierarchical structures of hybrid organic-inorganic materials such as conductive polymer composites (CPCs). Using a bottom-up methodology, we could synthesize a wide range of inorganic nanometric materials with a high degree of homogeneity and purity, such as thiol capped metal nanoparticles, stoichiometric geomimetic chrysotile nanotubes and metal dioxide nanoparticles. It was also possible to produce inorganic systems formed from the interaction between the synthesized materials. These synthesized materials and others like multiwalled carbon nanotubes and grapheme oxide were used to produce conductive polymer composites. Electrospinning causes polymer fibers to become elongated using an electric field. This technique was used to produce fibers with a nanometric diameter of a polymer blend based on two different intrinsically conducting polymers polymers (ICPs): polyaniline (PANI) and poly(3-hexylthiophene) (P3HT). Using different materials as second phase in the initial electrospun polymer fibers caused significant changes to the material hierarchical structure, leading to the creation of CPCs with modified electrical properties. Further study of the properties of these new materials resulted in a better understanding of the electrical conductivity mechanisms in these electrospun materials.

The electronics industry is shifting its emphasis from reducing transistor size and operational frequency to increasing device integration, reducing form factor and increasing the interface of electronics with their surroundings. This new emphasis has created increased demands on the electronic package. To accomplish the goals to increase device integration and interfaces will undoubtedly require new materials with increased functionality both electrically and mechanically. This thesis focuses on developing new interconnect and printable conductive materials capable of providing power, ground and signal transmission with enhanced electrical performance and mechanical flexibility and robustness. More specifically, we develop: 1.) A new understanding of the conduction mechanism in electrically conductive composites (ECC). 2.) Develop highly conductive stretchable silicone ECC (S-ECC) via in-situ nanoparticle formation and sintering. 3.) Fabricate and test stretchable radio frequency devices based on S-ECC. 4.) Develop techniques and processes necessary to fabricate a stretchable package for stretchable electronic and radio frequency devices. In this thesis we provide convincing evidence that conduction in ECC occurs predominantly through secondary charge transport mechanism (tunneling, hopping). Furthermore, we develop a stretchable silicone-based ECC which, through the incorporation of a special additive, can form and sinter nanoparticles on the surface of the metallic conductive fillers. This sintering process decreases the contact resistance and enhances conductivity of the composite. The conductive composite developed has the best reported conductivity, stretchability and reliability. Using this S-ECC we fabricate a stretchable microstrip line with good performance up to 6 GHz and a stretchable antenna with good return loss and bandwidth. The work presented provides a foundation to create high performance stretchable electronic packages and radio frequency devices for curvilinear spaces. Future development of these technologies will enable the fabrication of ultra-low stress large area interconnects, reconfigurable antennas and other electronic and RF devices where the ability to flex and stretch provides additional functionality impossible using conventional rigid electronics.

The electrical and mechanical properties of electrically conductive fiber composites were measured and related to composite microstructure. Samples were manufactured by compression molding, extrusion, and injection molding to determine the effect of processing method on fiber length and orientation. A strong correlation between the processing-induced fiber-phase microstructure and the measured properties is found. The results are highly dependent on the type of conductive fiber. Computer-generated flow-field models are able to illustrate the thermal and flow processes which affect microstructure. A simple orientation model gives good qualitative agreement with experimental observations in injection molded composites.
Two models for predicting volume resistivity are proposed. One model assumes that the fibers are aligned end-to-end, and the effect of fiber orientation and concentration is obtained. The results agree qualitatively with experimental data, and give a lower bound or resistivity. More realistic fiber-fiber contacts are considered in the second model. The resistivity is expressed in terms of the area of contact, and orientation, length, and concentration of the fibers. Model predictions are in excellent agreement with experimental results.

The growing demand in portable and compact consumer devices and appliances has resulted in the need for the miniaturisation of electronic components. These miniaturised electronic components are sensitive and susceptible to damage by voltages as low as 20V. Electrically conductive styrenic thermoplastics are widely used in electronic packaging applications to protect these sensitive electronic components against electro-static discharge (ESD) during manufacturing, assembly, storage and shipping. Such ESD applications often require the optimal volume resistance range of ≥ 1.0x105 to < 1.0x108 Ω. The best known method to render styrenic thermoplastics conductive is by the incorporation of conductive fillers, such as carbon black but the main limitation is the difficulty in controlling the conductivity level due to the steep percolation curve. Thus the aim of this research is to develop electrically conductive styrenic thermoplastics by blending several styrenic resins with polymeric conductive additives to achieve optimal volume resistance range for ESD applications with the ease in controlling the conductivity level.

Layer-by-layer (LbL) assembly was used to produce highly conductive thin films with carbon black (CB) and polyelectrolytes. The effects of sonication and pHadjustment of the deposition mixtures on the conductivity and transparency of deposited films were studied. Drying temperature was also evaluated with regard to thin film resistance. Sonication and oven drying at 70oC produced films with the lowest sheet resistance (~ 1500 Ω/sq), which corresponds to a bulk resistivity of 0.2 Ω⋠cm for a 14- bilayer film that is 1.3 μm thick. Increasing the pH of the PAA-stabilized mixture and decreasing the pH of the PEI-stabilized mixture resulted in films with 70% transparency due to thinner deposition from increased polymer charge density. Varying the number of bilayers allows both sheet resistance and optical transparency to be tailored over a broad range. Variation of deposition mixture composition led to further reduction of sheet resistance per bilayer. A 14 bilayer film, made from mixtures of 0.25wt% carbon black in 0.05wt% PAA and plain 0.1wt% PEI, was found to have a sheet resistance of approximately 325 Ω/sq. Bulk resistivity was not improved due to the film being 8 μm thick, but this combination of small thickness and low resistance is an order of magnitude better than carbon black filled composites made via traditional melt or solution processing. Applications for this technology lie in the areas of flexible electronics, electrostatic charge dissipation, and electromagnetic interference shielding.

Polymers and polymer-based composite materials with electro-conductive properties, respectively, are materials with several potential applications. New materials are being offered in every area and novel products are constantly being introduced. Among these new materials, composites made of electro-conductive monofilaments and insulating polymers are nowadays being used as antistatic materials in the carpets and textiles industries. One promising approach for the manufacture of this kind of material is to generate the electrically conductive fibres in-situ, that is, during the actual forming process of the component. The main objective of this project was to establish the feasibility of producing electrically conductive polyaniline (PANI) fibres within a suitable polymer matrix by means of the development of a suitable processing strategy, which allows the fabrication of an anisotropically conducting composite. It is remarkable, however, that layered structures of the conducting filler were also formed within the matrix material. The latter morphology, particularly observed in compression moulded specimens of a specific polymer system, was also in good agreement with that inferred by means of a mathematical model. Experimentation was carried out with three different PANI conductive complexes (PANIPOLTM). They were initially characterised, which assisted in the identification of the most suitable material to be deformed into fibres. Preliminary processing was carried out with the selected PANIPOLTM complex, which was blended with polystyrene-polybutadiene-polystyrene (SBS), low density polyethylene (LDPE) and polypropylene (PP), respectively. The resultant blends were formed by ram extrusion, using a capillary die, to induce the deformation of the conducting phase into fibres. The morphological analysis performed on the extrudates suggested that the most suitable polymer matrix was SBS. Further experimentation was carried out with the polymer system selected. The relationships between the content of conductive complex in the composites and their electrical conductivity and microstructure were established. The blends were compression moulded and they displayed a morphology of layered domains of the conducting phase within the SBS matrix. The behaviour of the conductivity with respect to the PANIPOLTM complex in the compression moulded blends was found to be characteristic of a percolating system with a threshold as low as 5 weight percent of the conducting filler in the blends. The morphological analysis performed on the extruded blends suggested that the conducting phase was deformed into elongated domains, aligned parallel to the extrusion direction, which in some cases displayed a considerable degree of continuity and uniformity. The level of electrical conductivity in the extrudates was considerably lower than that of their corresponding non-extruded blends. This was attributed to a lack of continuity in the conducting elongated domains produced in-situ within the SBS matrix. Percolation theory and a generalisation of effective media theories were used to model the behaviour of the conductivity with respect to the content of PANIPOLTM in the compression moulded blends. Both approaches yielded similar values for the critical parameters, which were also in good agreement with the percolation threshold experimentally observed. The results of the modelling suggested that, at the percolation threshold, the morphology of the composite may consists of aggregates of flattened polyaniline particles forming very long layered structures within the SBS matrix, which is in agreement with the results of the morphological analysis.

Recent advances in manufacturing of multifunctional materials have provided opportunities to develop structures that possess superior mechanical properties with other concurrent capabilities such as sensing, self-healing, electromagnetic and heat functionality. The idea is to fabricate components that can integrate multiple capabilities in order to develop lighter and more efficient structures. In this regard, due to their combined structural and electrical functionalities, electrically conductive carbon fiber reinforced polymer (CFRP) matrix composites have been used in a wide variety of applications in most of which they are exposed to unwanted impact-like mechanical loads. Experimental data have suggested that the application of an electromagnetic field at the moment of the impact can significantly reduce the damage in CFRP composites. However, the observations still need to be investigated carefully for practical applications. Furthermore, as the nature of the interactions between the electro-magneto-thermo-mechanical fields is very complicated, no analytical solutions can be found in the literature for the problem. In the present thesis, the effects of coupling between the electromagnetic and mechanical fields in electrically conductive anisotropic composite plates are studied. In particular, carbon fiber polymer matrix (CFRP) composites subjected to an impact-like mechanical load, pulsed electric current, and immersed in the magnetic field of constant magnitude are considered. The analysis is based on simultaneous solving of the system of nonlinear partial differential equations, including equations of motion and Maxwell's equations. Physics-based hypotheses for electro-magneto-mechanical coupling in transversely isotropic composite plates and dimension reduction solution procedures for the nonlinear system of the governing equations have been used to reduce the three-dimensional system to a two-dimensional (2D) form. A numerical solution procedure for the resulting 2D nonlinear mixed system of hyperbolic and parabolic partial differential equations has been developed, which consists of a sequential application of time and spatial integrations and quasilinearization. Extensive computational analysis of the response of the CFRP composite plates subjected to concurrent applications of different electromagnetic and mechanical loads has been conducted. The results of this work verify the results of the previous experimental studies on the subject and yield some suggestions for the characteristics of the electromagnetic load to create an optimum impact response of the composite.

Orientador: Darcy Hiroe Fujii Kanda
Banca: Luiz Francisco Malmonge
Banca: Dante Luis Chinaglia
Resumo: Compósitos poliméricos condutores, também chamados de polímeros condutores extrínsecos, têm sido alvo de intensa pesquisa científica devido ao seu grande potencial de aplicação nos mais diversificados setores industriais. Esses materiais combinam as características de um polímero (leveza, flexibilidade, fácil processamento) com as de cargas condutoras (alta condutividade). O poliuretano derivado de óleo de mamona (PUR) é um polímero obtido pela mistura de pré-polímero e poliol (derivado de óleo de mamona) que apresenta grande potencial para ser utilizado como matriz polimérica em compósitos. Ele possui propriedades equivalentes aos dos poliuretanos (PU) convencionais e tem como vantagem ser um polímero biodegradável e proveniente de fonte renovável. Em relação às cargas condutoras, o negro de fumo (NF) é um dos materiais mais utilizados para esse fim, enquanto que pouco se encontra na literatura sobre o carvão ativado nano em pó (CANP), mesmo possuindo estrutura semelhante e maior condutividade que o NF. Neste contexto, o presente trabalho tem como objetivo viabilizar os processos de síntese e fazer a caracterização elétrica dos compósitos poliuretano derivado de óleo de mamona/carvão ativado nano em pó (PUR/CANP) e poliuretano derivado de óleo de mamona/negro de fumo (PUR/NF) na forma de filmes pelo método "casting", mantendo fixa a razão pré-polímero/poliol e variando a fração de volume de CANP e NF. A análise térmica foi feita por Calorimetria Diferencial de Varredura (DSC), o estudo da condutividade dc e ac foram feitas pelo Método de Duas Pontas (tensão x corrente) (MDP) e pela técnica de Espectroscopia de Impedância Elétrica (EIE), respectivamente, e a análise morfológica foi feita em Microscópio Eletrônico de Varredura com canhão de elétrons por... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: Conductive polymer composites, also called extrinsic conducting polymers, has been the subject of intense scientific research due to its great potential for industrial application. These materials combine the characteristics of a polymer (lightness, flexibility, easy processing) with the conductive fillers (high conductivity). The castor oil based polyurethane (PUR) is a polymer obtained from pre-polymer and polyol (based castor oil) mixing which has great potential to be used as matrix polymer in composites. It has properties equivalent to those of conventional polyurethane (PU) and has the advantage of being a biodegradable polymer and from a renewable source. In relation to conductive fillers, carbon black (CB) is one of the most widely used materials for this purpose, while in the literature there are few data about activated carbon nanopowder (ACNP), despite having similar structure and that the higher conductivity than CB. In this context, this work aims to provide the synthesis processes and electrically characterize of composite castor oil based polyurethane/activated carbon nanopowder (PUR/ACNP) and castor oil based polyurethane/carbon black (PUR/CB) in the form of films by casting, keeping the ratio pré-polímero/poliol fixed and varying the volume fraction ACNP and CB. The sample were characterized using Differential Scanning Calorimetry (DSC), Two Points Method (voltage x current) (TPM), Electrical Impedance Spectroscopy (EIS) and Scanning Electron Microscope with electron gun for field emission (FEG-SEM). DSC results showed that the glass transition temperature (Tg) of composites do not depend of type or volume fraction of conductive fillers. The results of electrical analysis showed that the samples of PUR/CB have lower percolation threshold than those of PUR/ACNP (20% vs. 40%). This result is due the distribution... (Summary complete electronic access click below)
Mestre

To meet the predicted increase in demand for energy storage in tomorrow's society, the development of inexpensive, flexible, lightweight and sustainable energy-storage materials is essential. In this respect, devices based on electroactive organic molecules, such as conducting polymers, are highly interesting. The aim of this thesis was to evaluate the use of nanocellulose as a matrix material in composites of cellulose and the electroactive polymer polypyrrole (PPy), and the use of these composites in all-polymer paper-based energy-storage devices.   Pyrrole was polymerized using FeCl3 onto cellulose nanofibers in the form of a hydrogel. The resulting PPy-coated fibers were washed with water and dried into a high surface area, conductive paper material. Variations in the drying technique provided a way of controlling the porosity and the surface area of wood-based cellulose nanofibers, as the properties of the cellulose were found to have a large influence on the composite structure. Different nanocellulose fibers, of algal and wood origin, were evaluated as the reinforcing phase in the conductive composites. These materials had conductivities of 1–6 S/cm and specific surface areas of up to 246 m2/g at PPy weight fractions around 67%.   Symmetrical supercapacitor devices with algae-based nanocellulose-PPy electrodes and an aqueous electrolyte showed specific charge capacities of around 15 mAh/g and specific capacitances of around 35 F/g, normalized with respect to the dry electrode weight. Potentiostatic charging of the devices was suggested as a way to make use of the rapid oxidation and reduction processes in these materials, thus minimizing the charging time and the effect of the IR drop in the device, and ensuring charging to the right potential. Repeated charging and discharging of the devices revealed a 10–20% loss in capacity over 10 000 cycles. Upon up-scaling of the devices, it was found that an improved cell design giving a lower cell resistance was needed in order to maintain high charge and discharge rates.   The main advantages of the presented concept of nanocellulose-PPy-based electrical energy storage include the eco-friendly raw materials, an up-scalable and potentially cost-effective production process, safe operation, and the controllable porosity and moldability offered by the nanocellulose fiber matrix. Integrating energy storage devices into paper could lead to un- precedented opportunities for new types of consumer electronics. Future research efforts should be directed at increasing the energy density and improving the stability of this type of device as well as advancing the fundamental understanding of the current limitations of these properties.

A novel metal-polymer composite is presented, comprised of a micron-sized nickel powder dispersed within a silicone polymer matrix. The composite is intrinsically electrically insulating, but displays a dramatic increase in conductivity under compression, tension and torsion. The electrical response to applied compression is characterised. Combined with electron microscopy, the large sensitivity to compression is shown to be due to the uniquely spiky morphology of the filler particles. Low mechanical energy mixing techniques are essential for retaining these sharp tips. In addition, wetting of the nickel particles by the silicone polymer is highly effective, resulting in negligible inter-particle contact between metallic grains even at very high loadings and compressions. Current-voltage characteristics are highly non-linear, displaying peaks, hysteresis, negative differential resistance, trap-filling and radio frequency emission. Evidence points towards an inter-particle conduction mechanism dominated by field emission and Fowler-Nordheim tunnelling, made possible by localised field enhancements at the sharp tips. A novel mechanism of grain charging and the 'pinching-off of conduction pathways is also suggested. Granular forms of the composite display dramatic increases in resistance when exposed to organic solvent vapours, transduced by a polymer swelling mechanism. Responses are dependent upon vapour concentration, and differential responses are obtained with other polymers, indicating excellent potential for applications in artificial olfactory devices (electronic noses). Polymer-solvent interactions follow both Fickian and anomalous diffusion characteristics, and follow basic trends predicted by solubility parameters.

Les polymères conducteurs composites présentent des propriétés thermoélectriques qui en font une solution prometteuse, peu coûteuse, propre et efficace pour la récupération de pertes de chaleur. L’objet de cette thèse est l’étude des propriétés de composites nanostructurés à base de polyaniline (PANI) en fonction de la concentration en nanoobjets: nanotubes de carbone (1-D) et oxyde de graphène réduit (RGO) (2-D). Leur structure et morphologie ont été étudiées par MEB, MET, diffraction des rayons X et diffusion Raman. Les conductivités électrique et thermique, le coefficient Seebeck, la figure de mérite thermoélectrique ZT, ont été mesurés. La conductivité électrique montre une augmentation importante avec la concentration en charges alors que la conductivité thermique ne croît que légèrement, ceci améliore ZT de plusieurs ordres de grandeur. L’effet de la dimensionnalité des charges a été mis en évidence. Mais quelle que soit cette dimension, la conductivité électrique contrairement à la conductivité thermique, suit un comportement de percolation à travers un processus de conduction à 2-D. Ce comportement a été également observé pour la capacité thermique volumique des nanohybrides PANI/RGO ce qui en fait des candidats potentiels dans le domaine des matériaux à haute capacité thermique. Leur facteur de stockage de chaleur est traité avec un nouveau modèle analytique. Les échantillons de PANI/RGO ont été étudiés par spectroscopie diélectrique à différentes températures. Les résultats font apparaître un phénomène intéressant de piégeage de charges à l’interface PANI/RGO qui pourrait trouver des applications dans les supercondensateurs et les mémoires électroniques
Conducting polymer nanocomposites exhibit for instance interesting thermoelectric properties which make them a promising, inexpensive, clean and efficient solution for heat waste harvesting. This thesis reports on properties of polyaniline (PANI) nanostructured composites as a function of various carbonaceous nano-fillers content such as carbon nanotubes (1-D), and 2-D reduced graphene oxide (RGO). SEM, TEM, X-ray diffraction, and Raman spectroscopy have been employed to investigate their structure and morphology. Electrical and thermal conductivity, Seebeck coefficient, and thermoelectric figure of merit (ZT) have been systematically performed. An important increase of electrical conductivity has been observed with increasing filler fraction whereas thermal conductivity only slightly increases, which enhances ZT of several orders of magnitude. Fillers dimension effect is evidenced, but, whatever this dimension, it is shown that, in contrast with thermal conductivity, electrical conductivity follows a percolation behavior through 2D conduction process. This behavior is also observed in the case of the volumetric heat capacity of PANI/RGO nanohybrids which make them potential candidates as high heat capacitive materials. For the first time their heat storage factor is assessed with a new analytical model proposed in this study. The PANI/RGO samples have also been investigated by Dielectric Spectroscopy at different temperatures. Results evidence an interesting charge trapping phenomenon occurring at the PANI/RGO interface which might find promising applications in supercapacitors or gate memory devices

One interesting approach is the development of conductive polymer composite fibers for innovative textile applications such as in sensors, actuators and electrostatic discharge. In this study, conductive polymer composite fibers were prepared using several different blends containing conductive components: a conjugated polymer (polyaniline-complex) and/or carbon nanotubes. Different factors such as processing parameters, the morphology of the initial blends and the final fibers, fiber draw ratio and material selection were studied separately to characterize their effects on the fiber properties. In binary blends of PP/polyaniline-complex, the processing conditions, the matrix viscosity and the fiber draw ratio had substantial effects on the electrical conductivity of the fibers and linearity of resistance-voltage dependence. These factors were associated with each other to create conductive pathways through maintaining an appropriate balance of fibril formation and breakage along the fiber. The blend morphology was defined as the initial size of the dispersed conductive phase (polyaniline-phase), which depended on the melt blending conditions as well as the PP matrix viscosity. Depending on the initial droplet phase size, an optimum draw ratio was necessary to obtain maximum conductivity by promoting fibril formation (sufficient stress) and preventing fibril breakage (no excess stress) to create continuous pathways of conductive phase. Ternary blend fibers of PP/PA6/polyaniline-complex illustrated at least three-phase morphology with matrix/core-shell dispersed phase style. When ternary fibers were compared to binary fibers, the former could combine better mechanical and electrical properties only at a specific draw ratio; this showed that draw ratio was a more determinant factor for the ternary fibers, as both conductivity and tensile strength depended on the formation of fibrils from the core-shell droplets of the PA6/polyaniline-complex through the polypropylene matrix. The achieved maximum conductivity so far was in the range of 10 S/cm to 10 S/cm, which for different samples were observed at different fiber draw ratios depending on the mixing conditions, the matrix viscosity or whether the fiber was a binary or ternary blend. To improve the properties, PP/polyaniline-complex blends were filled with CNTs. The CNTs and the polyaniline-complex both had an increasing effect on the crystallization temperature and the thermal stability of PP. Furthermore, the maximum conductivity was observed in samples containing both CNTs and polyaniline-complex rather than the PP with either one of the fillers. Although increasing the content of CNTs improved the conductivity in PP/CNT fibers, the ease of melt spinning, diameter uniformity and mechanical properties of fibers were adversely affected. Diameter variation of PP/CNT as-spun fibers was shown to be an indication of hidden melt-drawings that had occurred during the fiber extrusion; this could lead to variations in morphology such as increases in the insulating microcracks and the distance between the conductive agglomerates in the drawn parts of the fiber. Variations in morphology result in variations in the electrical conductivity; consequently, the conductivity of such inhomogeneous fiber is no longer its physical property, as this varies with varying size.
Thesis to be defended in public on Friday, May 20, 2011 at 10.00 at KC-salen, Kemigården 4, Göteborg, for the degree of Doctor of Philosophy.

The positive temperature coefficient (PTC) effect in conductive polymer composites (CPC) are still poorly understood with the thermal expansion of the polymer matrix accepted as the main cause. This thesis aims to study a model system able to explain the effect of the filler size and shape on the PTC behaviour of CPCs. Silver coated glass spheres and flakes are used as conductive fillers due to the ease in controlling uniform size and shape. In a controlled system it was demonstrated that the PTC intensity increases with increasing filler size and with decreasing filler content, both for conductive fillers. Combinations of different conductive fillers were investigated to explore the possibility to obtain both low percolation thresholds and high PTC intensities. Model systems in which at least one of the two conductive fillers is of relatively homogenous size and shape were used to facilitate unravelling some of the complicated relationships between (mixed) conductive fillers and the PTC effect. The PTC intensity of mixed fillers composites were dominated by the filler with the lowest PTC intensity, even at very low volume fractions. The PTC intensity was not only influenced by the conductive particle size but also by its size distribution. The effect of difference in linear coefficient of thermal expansion (CTE) of conductive fillers and polymer matrix based on a change in filler core on PTC behaviour was investigated. Damage to the particles due to the poor adhesion between the silver coating and the PMMA bead lead to the composite behaving like mixed filler composite. Hybrid polymers filled with silver coated glass flakes was also examined in order to enhance the PTC intensity. The PTC intensity of the composite increased with increasing PPE content but the negative temperature coefficient (NTC) effect was observed in all the composites.

A solution reduction synthesis method has been used to produce organic ligand capped silicon nanoparticles in a large scale, and with electrochemical etching method in comparison. Nanoparticles produced are explored in a variety of aspects, including particle size, elemental composition, thermal stability and optical property. These results are used to determine how different ligands could affect the silicon core and the thermoelectric performance. Polymerisation of thiophene is studied to produce two types of oligomer capped nanoparticles, with the difference that whether the polymerisation happens before or after ligand capping. The order of reactions has an effect on the nanoparticle surface coverage of ligands, which influences other properties such as solubility and thermal stability. Two types of polymer-capped SiNPs are applied in thermoelectric use via different paths. A terthiophene capped sample was prepared by cold press and work in room temperature (25 °C). The product is suitable for wearable device application due to its flexibility even after doping. The other polymer capped sample is prepared by SPS with doping of graphene, and is aiming for high temperature (500 °C) applications. Muon spin spectroscopy is involved during my research as a side project to study the microscopic conductivity between silicon nanoparticles with conductive ligand (phenylacetylene) as bridge. Both SiNPs and model molecule [tetrakis (2-phenylethynyl) silane] are studied using TF - μSR and ALC - μSR along with DFT calculation as theoretical support.

Un nouveau type de Senseur de déformation Résistif Quantique (QRS) à base de nanotubes de carbone (CNT) a été développé pour le suivi de santé de structures composites (SHM). Les senseurs ont été fabriqués directement par pulvérisation en couche par couche (sLBL) sur la surface de fibres de verre ou de carbone d'une formulation de nanoComposites Polymères Conducteurs (CPC). La réponse des transducteurs CPC a été étudiée sous diverses sollicitations mécaniques en mode statique et dynamique. Différentes stratégies de suivi de santé des composites à l'aide de senseurs piézo-résistifs ont été comparées en termes d'efficacité de suivi des sollicitations mécaniques dans les domaines élastique et plastique et des endommagements. Les résultats montrent que les réponses des senseurs conservent toutes les caractéristiques statiques et dynamiques d'entrée fournissant ainsi des informations utiles pour le SHM. Cela permet d'envisager leur déploiement dans des pièces composites de grandes dimensions, pour évaluer les déformations et les concentrations de contraintes locales et ainsi faciliter la simulation et la modélisation dans ces zones critiques. La réponse électrique des QRS a aussi été utilisée pour évaluer l'accumulation d'endommagement dans les composites en association avec la microscopie et l'émission acoustique (AE) afin de détecter l'initiation de fissures et leur propagation dans des composites stratifiés. Sur la base des résultats obtenus dans cette étude, les QRS étudiés peuvent être considérées comme des capteurs en temps réel peu intrusifs qui semblent être tout à fait appropriés pour effectuer des mesures dvnamioues dans des aoolications d'inoénierie structurelle
A new type of carbon nanotubes based Quantum Resistive Strain sensor (QRS sensor) for structural health monitoring (SHM) has been developed directly on glass fibers' surface via spray layer by layer (slbl) technique. The response of similar transducers was investigated under varying static and dynamic sollicitations. Different strategies of piezo-resistive sensing in GFRP are compared in terms of efficiency to follow mechanical solicitations and damages in both elastic and plastic demains. The results demonstrate that the sensors' output retains ail static and dynamic features of the input thus providing useful information for SHM and further can be extended for composite parts with large dimensions, to probe local stress/strain concentrations and facilitate the simulation of these critical areas. The electrical responses of QRS combined with those of the acoustic emission (AE) technique and microscopy have allowed investigating damage initiation and propagation in laminated composites. Based on the results obtained in this study, the investigated QRS can be considered as real time in situ non strongly invasive sensors which appear to be suitable for performing dynamic measurements in structural engineering applications

Cette etude porte pour une majeure partie sur les mecanismes du transport electrique dans les composites polyaniline dopee a l'acide phenyl phosphonique (pani(ppa))/acetate de cellulose. Dans ces materiaux, le seuil de percolation pour la conduction electrique peut etre abaisse a de tres faibles fractions volumiques de polyaniline (moins de 0. 1%). Afin d'ameliorer la comprehension des proprietes de transport on a mene aussi une etude structurale de ces composites. Les proprietes de conduction sont etudiees aux echelles macroscopique et mesoscopique par differentes methodes de mesure. La caracterisation electrique de tels echantillons montre que la conduction electrique de ces materiaux est decrite par des lois typiques des systemes desordonnes. Dans une deuxieme partie, nous avons cherche a visualiser la structure de ces composites, par tem, afm et diffraction x. Ce travail permet de correler certaines observations microstructurales aux mecanismes de conduction et de plus d'acceder aux grandeurs caracteristiques evoquees dans les modeles. On a ainsi la mise en evidence d'elements constitutifs de la phase conductrice de taille caracteristique d'environ 10 nm et de leur agencement en agregats plus ou moins lineaires. On etablit aussi la structure semicristalline de pani(ppa).

Ce travail concerne le développement de textiles multifonctionnels innovants basés sur les composites polymères conducteurs (CPC), travail réalisé dans le cadre du projet européen intitulé « INTELTEX ». Des nanotubes de carbones multi-parois ont été utilisés pour leurs excellentes propriétés électriques afin de créer un réseau de charges conductrices au sein de matrices thermoplastiques synthétiques mais également bio-sourcées. La détection de composés organiques volatiles (COV) par ces systèmes sous forme de film mince exposé à des vapeurs de solvants a été démontrée. De nouvelles stratégies sont présentées pour développer et contrôler l’architecture multi-échelles du réseau conducteur. Les capteurs ainsi développés sont capables de détecter et de discriminer différentes vapeurs de solvants. Ces résultats ont ensuite aboutis à la réalisation d’échantillons textiles mono- et bi-phasiques capables de répondre à la présence de vapeurs. Enfin des systèmes di-phasiques textiles, basés sur le principe de double-percolation ont été préparés. Ces composites présentent une transition nette (PTC) dans la gamme de température visée (30-60°C). Pour les deux applications (vapeur et température) des formulations à base de matrices diminuant l’impact environnemental ont été proposées. Pour conclure, les composites polymères conducteurs (CPC) basés sur les nanotubes de carbones ont prouvés leur potentiel et intérêt d’utilisation comme matériaux intelligents sous forme de textile pour la détection de vapeurs et de température
This research work concerns the investigation and development of innovative eco-friendly smart multi-reactive textiles made of Conductive Polymer nanoComposite (CPC) within the frame of the European Union Commission funded project entitled “INTELTEX”. Multiwalled Carbon Nanotubes (CNT) have been used as conductive nanofiller to create conductive networks within both synthetic and bio-sourced polymer matrices. The ability of CPC thin films based sensor to detect Volatile Organic Compound (VOC) has been investigated by exposing them to a wide set of solvent vapours. Novel strategies have been introduced to fabricate vapour sensor with controlled hierarchical condictive architecture. The sensors developed were found to have a high potential to detect as well as to discriminate the studied vapours. In a second part the knowledge developed with CPC thin film was transferred to both mono-phasic and bi-phasic conductive textiles, which were demonstrated to be sensitive to vapours and temperature. In particular novel bi-phasic CPC textiles structured using double percolation were found to exhibit a sharp positive temperature coefficient (PTC) characteristic in the range 30 - 60°C. In the last part it has been shown that eco-friendly matrices could be proposed in substitution of synthetic polymers to decrease their environmental footprint. Finally, it has been demonstrated that CNT based CPC had a high potential as smart material to develop multi-reactive smart textile for vapour and temperature sensing

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Compósitos poliméricos condutores, também chamados de polímeros condutores extrínsecos, têm sido alvo de intensa pesquisa científica devido ao seu grande potencial de aplicação nos mais diversificados setores industriais. Esses materiais combinam as características de um polímero (leveza, flexibilidade, fácil processamento) com as de cargas condutoras (alta condutividade). O poliuretano derivado de óleo de mamona (PUR) é um polímero obtido pela mistura de pré-polímero e poliol (derivado de óleo de mamona) que apresenta grande potencial para ser utilizado como matriz polimérica em compósitos. Ele possui propriedades equivalentes aos dos poliuretanos (PU) convencionais e tem como vantagem ser um polímero biodegradável e proveniente de fonte renovável. Em relação às cargas condutoras, o negro de fumo (NF) é um dos materiais mais utilizados para esse fim, enquanto que pouco se encontra na literatura sobre o carvão ativado nano em pó (CANP), mesmo possuindo estrutura semelhante e maior condutividade que o NF. Neste contexto, o presente trabalho tem como objetivo viabilizar os processos de síntese e fazer a caracterização elétrica dos compósitos poliuretano derivado de óleo de mamona/carvão ativado nano em pó (PUR/CANP) e poliuretano derivado de óleo de mamona/negro de fumo (PUR/NF) na forma de filmes pelo método “casting”, mantendo fixa a razão pré-polímero/poliol e variando a fração de volume de CANP e NF. A análise térmica foi feita por Calorimetria Diferencial de Varredura (DSC), o estudo da condutividade dc e ac foram feitas pelo Método de Duas Pontas (tensão x corrente) (MDP) e pela técnica de Espectroscopia de Impedância Elétrica (EIE), respectivamente, e a análise morfológica foi feita em Microscópio Eletrônico de Varredura com canhão de elétrons por...
Conductive polymer composites, also called extrinsic conducting polymers, has been the subject of intense scientific research due to its great potential for industrial application. These materials combine the characteristics of a polymer (lightness, flexibility, easy processing) with the conductive fillers (high conductivity). The castor oil based polyurethane (PUR) is a polymer obtained from pre-polymer and polyol (based castor oil) mixing which has great potential to be used as matrix polymer in composites. It has properties equivalent to those of conventional polyurethane (PU) and has the advantage of being a biodegradable polymer and from a renewable source. In relation to conductive fillers, carbon black (CB) is one of the most widely used materials for this purpose, while in the literature there are few data about activated carbon nanopowder (ACNP), despite having similar structure and that the higher conductivity than CB. In this context, this work aims to provide the synthesis processes and electrically characterize of composite castor oil based polyurethane/activated carbon nanopowder (PUR/ACNP) and castor oil based polyurethane/carbon black (PUR/CB) in the form of films by casting, keeping the ratio pré-polímero/poliol fixed and varying the volume fraction ACNP and CB. The sample were characterized using Differential Scanning Calorimetry (DSC), Two Points Method (voltage x current) (TPM), Electrical Impedance Spectroscopy (EIS) and Scanning Electron Microscope with electron gun for field emission (FEG-SEM). DSC results showed that the glass transition temperature (Tg) of composites do not depend of type or volume fraction of conductive fillers. The results of electrical analysis showed that the samples of PUR/CB have lower percolation threshold than those of PUR/ACNP (20% vs. 40%). This result is due the distribution... (Summary complete electronic access click below)

Optically reflective polyimide films have been prepared by the incorporation of silver(I) acetate and a {dollar}\beta{dollar}-diketone solubilizing agent, hexafluoroacetylacetone (HFAH), into a dimethylacetamide solution of the poly(amic acid) formed from {dollar}3,3\sp\prime,4,4\sp\prime{dollar}-benzophenonetetracarboxylic acid dianhydride (BTDA) and {dollar}4,4\sp\prime{dollar}-oxydianiline {dollar}(4,4\sp\prime{dollar}-ODA). Optically reflective and conductive polyimide films have been prepared by replacing the {dollar}\beta{dollar}-diketone (HFAH), with the less substituted {dollar}\beta{dollar}-diketone, trifluoroacetylacetone (TFAH). The former system has been both cast directly from the poly(amic acid) resin and cast from the poly(amic acid) resin onto a fully imidized {dollar}\rm BTDA/4,4\sp\prime{dollar}-ODA base (forming a metallized topcoat). Thermal curing of the silver(I)-containing poly(amic acid) leads to imidization with concomitant silver(I) reduction, yielding a reflective silver surface, when HFAH is the solubilizing agent, and a reflective and surface-conductive silver surface, when TFAH is the solubilizing agent. The metallized {dollar}\rm BTDA/4,4\sp\prime{dollar}-ODA films retain the essential mechanical properties of undoped films and have good thermal stability particularly in nitrogen atmospheres. The system which forms a metallized topcoat also exhibits the essential mechanical and thermal properties of the parent polymer while minimizing the silver required to form the reflective surface, and has outstanding metal-polymer and polymer-polymer adhesion attributed to mechanical interlocking. Films were characterized by X-ray, DSC, TGA, XPS, TEM, SEM, AFM.

This work aims to investigate the vapor sensing behavior of conductive polymer composites (CPCs). In connection with the protection of the environment and human beings, sensing of different kinds of chemical vapors is of increasing importance. At the moment, four kinds of vapor sensors are widely investigated and reported, namely semiconducting metal oxide sensors (MO), conjugated polymer sensors, carbonaceous nanomaterial based sensors, and CPC based sensors. Due to their unique component systems, the different sensor types are based on different sensing mechanisms resulting in different potential application ranges. In consideration of cost and processability, CPC based vapor sensors are promising owning to their low cost, excellent processability, and designable compositions. In terms of vapor sensing behavior of CPC sensors, the interaction between the polymer and the organic vapor is a decisive factor in determining the sensing performance of CPCs. Ideally, the chosen polymer matrix should be able to swell without dissolving during vapor exposure so that the conductive network within the matrix can be disconnected, giving rise to the resistance change of CPCs. In some reported cases, polymers such as PLA and polycaprolactone (PCL) are degradable polymers, which are not durable when being exposed to environmental conditions for a long time. Therefore, it is necessary to make sure whether the selected polymers are resistive to vapors or not. There are two options for the polymer selection. One is to select a polymer that is only swellable in a specific or few organic solvents; another one is to select a polymer that is swellable to a variety of solvents. Since CPC sensors are used for detecting as many as possible hazardous chemicals to human beings or environment, the second case is more desired because of its broader window of detection. The solubility parameter is effective to characterize the interaction of polymers and organic solvents/vapors, which was firstly proposed by Charles Hansen. Initially, the Hansen solubility parameter (HSP) was used to predict the compatibility between polymer partners, chemical resistance, permeation rates, and even to characterize the surface of fillers. Liquids with similar solubility parameter (δ) are miscible, and polymers will dissolve in solvents whose δ is similar to their own value. This behavior is recognized as “like dissolves like”. Based on the description above, CPCs that can be used as liquid/vapor sensor materials should meet the following two requirements: 1) the chosen polymer should be swellable to vapors; 2) the CPCs as sensor materials have to be electrically conductive. Therefore, the relationship between conductive network and vapor sensing behavior of CPCs was investigated from the following aspects: 1) According to the previous studies, CB/polymer composites exhibit poor reversibility in cyclic vapor sensing tests because of the susceptible conductive network formed by CB particles. Thus, there is a need to improve the reversibility and increase the relative resistance change (Rrel) of CPCs. MWCNTs, as 1-dimensional carbon fillers with high aspect ratio, have excellent electrical and mechanical properties. Therefore, a hybrid filler system (MWCNT and CB) was utilized and incorporated in polycarbonate (PC) via melt compounding. PC was selected as the polymer matrix of CPCs because it showed high affinity with many commercial organic solvents/vapors as well as high and fast volume change upon organic solvents/vapors. In order to discuss the effect of conductive network formation on the vapor sensing behavior of PC/MWCNT/CB composites, two MWCNT contents were selected, which were lower and higher than the electrical percolation threshold of the PC/MWCNT composites. In the following, three CB contents were selected for the mixtures with MWCNT. The conductive networks composed of either MWCNT or hybrid CB/MWCNT are compared. The morphology of CPCs with different hybrid filler ratios was observed and investigated using SEM and OM. Moreover, to quantify the vapor sensing behavior of CPCs, some organic solvents were chosen and characterized by Flory-Huggins interaction parameter to demonstrate the polymer-vapor interaction. Afterwards, the cyclic vapor sensing was applied to illustrate the vapor sensing behavior of CPCs with different conductive network formations. 2) At moment, the filler dispersion is still a big challenge for MWCNT filled polymer composites due to the fact that the strong Van der Waals force among nanotubes makes them easily to entangle with each other resulting in the formation of agglomerates. A good filler dispersion state is desirable to achieve CPCs with low φc and. In order to reduce the φc of CPCs, immiscible polymer blend systems are introduced, which can have different blend microstructures by adjusting the polymer component ratios. In the second section, an immiscible polymer blend system based on two amorphous component, namely PC and polystyrene (PS), was chosen aiming to explain the influence of the blend morphology on the sensing performance of CPCs. PC/PS blends with different compositions filled with MWCNT were fabricated by melt mixing. The selective localization of MWCNTs in the blends was predicted using the Young’s equation. Moreover, the composite morphology, filler dispersion, and distribution were characterized by SEM and TEM. In the following, three kinds of CPCs ranging from sea-island structure to co-continuous structure were selected for the cyclic sensing measurement. The relationship between composite microstructure and resulting vapor sensing behavior was evaluated and discussed. 3) The poor reversibility of CPCs towards good solvent vapors is still a problem that hinders the cyclic use of CPC sensor materials. As an important class of polymer, crystalline polymers are rigid and less affected by solvent penetration because of the well-arranged polymer chains. Therefore, the effect of polymer crystallinity on the vapor sensing behavior of CPCs is imperative to be studied. In the third section, poly(lactic acid) (PLA), a semi-crystalline polymer, was selected to melt-mixed with PS and MWCNTs with the aim to improve the sensing reversibility of CPCs towards organic vapors, especially good solvent vapors. Thermal annealing was utilized to tune the PLA crystallinity and the polymer blend microstructure of CPCs. The electrical, morphological, and thermal behavior of CPCs after different thermal annealing times is discussed. In the following, the effect of crystallinity on the vapor sensing behavior of the CPCs was studied in detail. Besides, the different sensing performances of the CPCs towards different vapors resulted from the selective localization of MWCNTs and increased polymer matrix crystallinity were investigated and compared. 4) As discussed for the amorphous polymer blends and crystalline polymer blends and their vapor sensing behavior. The comparison of compact and porous structure of CPCs is going to be studied. In the fourth section, studies to further improve the sensing performance and to find out the exact sensing mechanism of CPCs were performed. Therefore, poly(vinylidene fluoride) (PVDF), a solvent resistive polymer, was chosen to be melt-mixed with PC and MWCNTs. In order to compare the MWCNT dispersion and localization in the blends, three kinds of PCs with different molecular weights were selected; hence, the viscosity ratio of immiscible blends was varied. Rheological, morphological, and electrical properties of CPCs were characterized. After that, the cyclic sensing and long-term immersion tests of CPCs towards different vapors were carried out to evaluate the vapor sensing behavior of compact CPCs with different blend viscosity ratios. Moreover, porous CPC sensors were prepared by extracting the PC component. The same sensing protocols were also applied to these porous sensor materials. The sensing mechanisms between compact CPC sensor and porous CPC sensor were compared and investigated.

Ce travail de thèse propose, par une approche multi-échelles, une compréhension de certains mécanismes de constitution des réseaux percolants de nanotubes de carbone initialement dispersés au sein de polymères thermoplastiques. L'impact du phénomène de « percolation dynamique » sur les propriétés électriques d.c. et a.c. des nanocomposites a ainsi été étudié par l'établissement d'inter-relations entre l'organisation des charges et les propriétés résultantes. L'effet de cette auto-organisation des systèmes sur les paramètres critiques d.c. de la loi de percolation statistique sont discutés. Des origines à la percolation dynamique sont proposées et permettent d'envisager de nombreuses applications industrielles. A titre d'exemple, le contrôle sur plusieurs ordres de grandeur de la permittivité et de la conductivité est proposé, certaines valeurs n'étant pas accessibles avec les méthodes conventionnelles
The present thesis proposes a multi-scale understanding of some mechanisms that govern the genesis of percolating networks constituted with carbon nanotubes in thermoplastic polymers. The effect of "dynamic percolation" on the d.c. and a.c. electrical properties of the resulting nanocomposites was studied by means of the identification of the relationships between the filler organization and the use properties. The consequences of this controlled self-organization on the statistic percolation law d.c. critical parameters are discussed. Two possible origins of the dynamic percolation are proposed. From an applicative point of view, thermal treatments were applied to design new materials. The range of accessible permittivity and conductivity values is also discussed

Ionic polymer-metal composites (IPMCs) are widely studied for their potential as electromechanical sensors and actuators. Bending of the IMPC depends on internal ion motion under an electric potential, and the addition of an ionic liquid and ionic self-assembled multilayer (ISAM) conductive network composite (CNC) strongly enhances bending and improves lifetime. Ion conducting polyelectrolytes poly(2-acrylamido-2-methyl-1-propanesulfonic acid) (PAMPS) and Nafion® were incorporated into an ISAM CNC film with poly(allylamine hydrochloride) (PAH) and anionic gold nanoparticles actuators to further improve bending. CNC films were optimized for bending through pH adjustments in PAH and adding NaCl to the PAMPS and Nafion® solutions. PAMPS-containing actuators showed larger and faster bending than those containing Nafion® in the CNC. The IPMC actuator was also evaluated for its potential as a humidity sensor based on its relative humidity (RH) dependent steady-state current. The detection range is at least 10-80%RH, with 5%RH increment differentiation and likely better resolution. Effects of CNC presence and thickness were studied, in conjunction with ionic liquid at a range of RH values. A thin CNC (pH 4 PAH) produced the greatest current differentiation between RH values. The current's response speed to a large RH decrease was approximately 4 times faster than that of a fast commercial digital hygrometer. Additionally, the presence of a CNC and ionic liquid improved the current response time. These results indicate that an IPMC based humidity sensor using a CNC and ionic liquid is very promising and merits further study.
Master of Science