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Автор: Grafiati

Опубліковано: 11 вересня 2023

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1

Manimaran, G., and Murugasan Pradeep Kumar. "Investigation of Liquid Nitrogen (LN₂) as Coolant in Grinding of AISI D3 Steel." Advanced Materials Research 341-342 (September 2011): 400–405. http://dx.doi.org/10.4028/www.scientific.net/amr.341-342.400.

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In order to find the alternative to conventional oil based coolants on the basis of environmental aspects, the present work investigates the effectiveness of Liquid N2 as eco friendly coolant in the grinding of AISI D3 steel with Aluminum oxide (Al2O3 ) as grinding wheel. The experiment was examined in terms of surface roughness, grinding forces, grinding zone temperature, and material removal rate (MRR) in the Grinding of AISI D3 steel under various grinding conditions. The performances of liquid nitrogen cooling were compared with the conventional oil cooling and found that 30-32% reduction in the surface roughness, 30-34 % reduction in the grinding zone temperature, and about 8 % reduction in grinding forces were observed. It was also found that even at higher MRR, better surface quality obtained. In this study, it is clearly revealed that reduction in the grinding temperature leads to improvements in the grindability and cryogenic cooling by liquid N2 as better coolant in the grinding of AISI D3 steel.

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2

Imani Moqadam, Saeedeh, Michael Baune, Ingmar Bösing, Carsten Heinzel, Daniel Meyer, Arne Thomann, Nicole Wielki, and Nils Ellendt. "Reproducibility of High-Throughput Sample Properties Produced by a High-Temperature Molten Metal Droplet Generator." Metals 10, no. 3 (February 25, 2020): 297. http://dx.doi.org/10.3390/met10030297.

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A high-throughput method for the discovery of structural materials requires a large number of samples with highly reproducible properties. We propose using spherical micro-samples, which can be quickly produced by molten metal single droplet processes with high geometrical reproducibility. However, geometrical reproducibility does not automatically yield in the reproducibility of specific properties that are governed by the microstructure and thermal history of the samples. This work evaluates the reproducibility of two different steels (AISI D3 and 5140) in their as-synthesized state without additional heat treatment. By determining a set of well-established high-throughput descriptors by electrochemical analysis, particle-oriented peening, and micro machining, we show that high reproducibility can be achieved. Additionally, the determined properties correlate well with their austenitic (AISI D3) and martensitic (AISI5140) state. The AISI D3 shows an improved corrosion resistance, increased cutting forces during machining, and a higher deformation during particle-oriented peening. The reproducibility of the sample synthesis indicates that this type of sample is well suited for high-throughput methods to find new structural materials.

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3

Vinay, P. V., and Ch Srinivasa Rao. "Experimental Analysis and Modelling of Grinding AISI D3 Steel." International Journal of Recent advances in Mechanical Engineering 4, no. 1 (February 28, 2015): 47–60. http://dx.doi.org/10.14810/ijmech.2015.4105.

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4

Jovičević-Klug, Patricia, Tjaša Kranjec, Matic Jovičević-Klug, Tadeja Kosec, and Bojan Podgornik. "Influence of the Deep Cryogenic Treatment on AISI 52100 and AISI D3 Steel’s Corrosion Resistance." Materials 14, no. 21 (October 24, 2021): 6357. http://dx.doi.org/10.3390/ma14216357.

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The effect of deep cryogenic treatment (DCT) on corrosion resistance of steels AISI 52100 and AISI D3 is investigated and compared with conventional heat-treated counterparts. DCT’s influence on microstructural changes is subsequently correlated to the corrosion resistance. DCT is confirmed to reduce the formation of corrosion products on steels’ surface, retard the corrosion products development and propagation. DCT reduces surface cracking, which is considered to be related to modified residual stress state of the material. DCT’s influence on each steel results from the altered microstructure and alloying element concentration that depends on steel matrix and type. This study presents DCT as an effective method for corrosion resistance alteration of steels.

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5

Kumar, Satish, Mohan Nagraj, R. Suresh, Arunkumar Bongale, and Nitin Khedkar. "The Effect of Holding Time of Deep Cryogenic-Treated AISI D3 Cutting Tool on Machinability of Low Carbon Steels Using Taguchi’s Technique." Journal of Advanced Manufacturing Systems 19, no. 02 (June 2020): 215–33. http://dx.doi.org/10.1142/s0219686720500110.

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This paper deals with the effect of machining parameters on tool wear, surface roughness and cutting forces in dry turning of low carbon steel with deep cryo-treated AISI D3 tool steel. AISI D3 tool steel was used for preparation of cutting tools as per International Standard Organization (ISO: 3685-1993). Deep cryogenic treatment ([Formula: see text]C) of D3 tool steel was carried out at different holding time (12[Formula: see text]h, 24[Formula: see text]h and 36[Formula: see text]h) followed by tempering at [Formula: see text]C for 2[Formula: see text]h. Taguchi’s L27 orthogonal array is used for optimizing the process parameters during machining process. Analysis of variance (ANOVA) was carried out to study the significance of the input parameters. Mathematical models were developed using linear regression analysis for validating results. The tool worn surface shows the abrasion wear and oxidation wear were the main wear mechanisms observed under higher speed and feed rate cutting conditions.

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6

Kumar, Dr N. Mahesh, and Mr P. Chinna Rao. "Optimization of EDM Process Parameters using Response Surface Methodology for AISI D3 Steel." International Journal of Trend in Scientific Research and Development Volume-3, Issue-3 (April 30, 2019): 1651–56. http://dx.doi.org/10.31142/ijtsrd23535.

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7

Rath, D., S. Panda, and K. Pal. "Dry turning of AISI D3 steel using a mixed ceramic insert: A study." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233, no. 19-20 (July 31, 2019): 6698–712. http://dx.doi.org/10.1177/0954406219862844.

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Анотація:

AISI D3 steel is a new kind of hardened tool steel with excellent wear resistance. This hard material receives wide promotion, investigation, and application in the die manufacturing industries. In the machining of AISI D3 steel, tool wear has a close relationship with the presence of different constituent elements in the workpiece material and cutting conditions. This study reports an improved experimental investigation approach to the analysis of effect of cutting speed, feed rate, and depth of cut on cutting forces, surface roughness, tool wear, and chip morphology in high-speed turning of AISI D3 steel using a hybrid TiN-coated Al2O3 + TiCN mixed ceramic insert. The range of each parameter is set at different levels for the analysis purpose. The experimental observations show that the cutting force is predominantly influenced by the feed rate accompanied by the depth of cut. The predominant factor influencing flank wear is the feed rate accompanied by the depth of cut and cutting speed. Feed rate is one of the dominating factors that influences the surface finish characteristics. The characterization of tool wear and chip morphology was performed by a scanning electron microscope supplied with energy-dispersive X-ray spectroscopy pattern. The results demonstrated that the predominant wear mechanism of the multilayered hybrid-coated tool was flank wear, crater wear, adhesion wear, and abrasive wear.

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8

Manimaran, G., M. Pradeep kumar, and R. Venkatasamy. "Surface modifications in grinding AISI D3 steel using cryogenic cooling." Journal of the Brazilian Society of Mechanical Sciences and Engineering 37, no. 4 (August 27, 2014): 1357–63. http://dx.doi.org/10.1007/s40430-014-0241-0.

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9

Sivapirakasham, S. P., S. Thiyagarajan, Jose Mathew, M. Surianarayanan, and A. S. Sathya Sai Nathan. "Investigation of Environment and Machining Aspects in Electrical Discharge Machining (EDM) Using Different Workpieces and Tool Electrode." Applied Mechanics and Materials 592-594 (July 2014): 2513–17. http://dx.doi.org/10.4028/www.scientific.net/amm.592-594.2513.

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Emission of toxic substances is the major occupational and environmental problem associated with this process. These emissions may cause adverse health effects to the operators and has the direct impact on the environment. The present investigation was conducted to study together the environmental and machining aspects of EDM process. The work aims to investigate the emission and machining parameters in EDM process using different workpiece material viz; like aluminum, mild steel and AISI-D3 tool steel with EDM 30 as a dielectric fluid and brass as a electrode. The results showed that the aluminium workpiece material gave a higher emission rate and MRR compared with mild steel and AISI D3 tool steel due to the low melting and boiling temperature. Among the process parameters, peak current and pulse duration was found to strongly affect the emission and performance aspects.

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10

Singh, Harvinder, Swarn Singh, and Aneesh Goyal. "Wear Resistance Enhancement of AISI D3 Tool Steels by Cryogenic Treatment: A Review." Asian Review of Mechanical Engineering 7, no. 1 (May 5, 2018): 15–17. http://dx.doi.org/10.51983/arme-2018.7.1.2440.

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The aim of this study is to reveal the enhancement of wear resistance of AISI D3 Tool Steel by Cryogenic Treatment. Cryogenic Treatment is often referred as Cryotreatment, is an add-on process to the conventional heat treatment. In the experimentation process, samples of AISI D3 tool steel were taken in batches out of which some samples were treated with conventional heat treatment (QT) whereas other were cryogenically treated (QCT) at 77 K for a period of 24 hrs. Dry sliding wear test were carried out on Pin on Disk machine. The input parameters are Load (N), and sliding velocity (V). Trials were performed in combination of above said parameters. Later on SEM was been carried on the worked samples so as to compare the microstructural changes between the conventional heat treated samples and cryogenically treated samples.

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11

Topuz, Ahmet, and Hatice Mollaoglu. "Chromium and Tungsten Carbide Coating of AISI D3 Steel by. Thermoreactive Diffusion Process / Chrom- und Wolframkarbid-Beschichtung von AISI-D3-Stahl durc einen wärmeaktivierten Diffusionsprozess." Practical Metallography 40, no. 12 (December 1, 2003): 602–13. http://dx.doi.org/10.1515/pm-2003-401204.

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12

Korada, Santarao, Munmun Bhaumik, and CHILAMKURTI LAKSHMI VENKATA RANGA SOBHANACHALA VARA PRASAD. "SURFACE IMPROVEMENT OF AISI D3 STEEL EMPLOYING SiC BLENDED DIELECTRIC IN ELECTRIC DIE SINKING PROCESS." International Journal of Modern Manufacturing Technologies 14, no. 1 (June 20, 2022): 75–80. http://dx.doi.org/10.54684/ijmmt.2022.14.1.75.

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Анотація:

AISI D3 die steel is extensively used in long-run dies for blanking, forming, deep drawing, and thread rolling. Among all the non-traditional machining processes, the Electric Die Sinking Process (EDSP) is mostly employed to manufacture these long-run dies. The EDSP method produces a surface of high quality, which impacts product performance significantly. The surface roughness of AISI D3 die steel is examined in relation to a number of parameters, including peak current, pulse-on duration, gap voltage, and powder concentration. Copper is selected as the tool. Orthogonal array concept coined by Taguchi has been deployed to execute the experiments. It is clearly understood from the results that powder concentration has a key impact on machined surface quality by lessening the generated cracks and enhancing the surface finish by 20%. Further, peak current has more impact on the performance characteristics than pulse-on time and the gap voltage.

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13

SULAK, Mine, Volkan ONAR, Arzum IŞITAN, Hakan ÖZ, and Yusuf ABDULKADİR ALİ. "Abrasive wear behaviour of nano-TiN coated AISI D3 tool steel." European Mechanical Science 6, no. 1 (March 20, 2022): 39–46. http://dx.doi.org/10.26701/ems.950427.

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14

Kapoor, Jatinder, Jaimal Singh Khamba, and Sehijpal Singh. "Effect of Different Wire Electrodes on the Performance of WEDM." Materials Science Forum 751 (March 2013): 27–34. http://dx.doi.org/10.4028/www.scientific.net/msf.751.27.

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In this paper, the effect of different wire electrodes used in wire electrical discharge machining (WEDM) on the machining characteristics of AISI D3 die steel has been presented. Three process parameters, namely type of wire (brass wire, zinc coated wire and composite wire), pulse on time and peak current have been considered. The process performance is measured in terms of cutting speed and surface roughness. The research outcome will identify the important parameters and their effect on performance characteristics while machining AISI D3 material with different wire electrodes. The analysis of variance (ANOVA) of multilevel factorial design indicated that all the selected parameters have significant effect on the performance characteristics. The study indicated the improvement in surface roughness with brass wire over other wires. Maximum cutting speed was obtained with composite wire as compared to zinc coated and brass wire. Additionally, scanning electron microscope (SEM) examination highlighted important features of machined work piece surface.

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15

Khalil, Khair, A. Mohd, C. O. C. Mohamad, Y. Faizul, and S. Zainal Ariffin. "The Optimization of Machining Parameters on Surface Roughness for AISI D3 Steel." Journal of Physics: Conference Series 1874, no. 1 (May 1, 2021): 012063. http://dx.doi.org/10.1088/1742-6596/1874/1/012063.

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16

Kyratsis, Panagiotis, Anastasios Tzotzis, Angelos Markopoulos, and Nikolaos Tapoglou. "CAD-Based 3D-FE Modelling of AISI-D3 Turning with Ceramic Tooling." Machines 9, no. 1 (January 1, 2021): 4. http://dx.doi.org/10.3390/machines9010004.

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In this study, the development of a 3D Finite Element (FE) model for the turning of AISI-D3 with ceramic tooling is presented, with respect to four levels of cutting speed, feed, and depth of cut. The Taguchi method was employed in order to create the orthogonal array according to the variables involved in the study, reducing this way the number of the required simulation runs. Moreover, the possibility of developing a prediction model based on well-established statistical tools such as the Response Surface Methodology (RSM) and the Analysis of Variance (ANOVA) was examined, in order to further investigate the relationship between the cutting speed, feed, and depth of cut, as well as their influence on the produced force components. The findings of this study point out an increased correlation between the experimental results and the simulated ones, with a relative error below 10% for most tests. Similarly, the values derived from the developed statistical model indicate a strong agreement with the equivalent numerical values due to the verified adequacy of the statistical model.

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17

Atila Gürhan Çelik. "Investigation of the Diffusion Rate of Boron Atom in AISI D3 Steel." Protection of Metals and Physical Chemistry of Surfaces 56, no. 4 (July 2020): 780–84. http://dx.doi.org/10.1134/s2070205120040103.

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18

Uygur, Ilyas, Husnu Gerengi, Yusuf Arslan, and Mine Kurtay. "The Effects of Cryogenic Treatment on the Corrosion of AISI D3 Steel." Materials Research 18, no. 3 (June 2015): 569–74. http://dx.doi.org/10.1590/1516-1439.349914.

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19

Béjar, M. A., W. Schnake, and J. Gallardo. "Oxidation and fatigue-life of an AISI-D3 steel machined by electrodischarge." Journal of Materials Processing Technology 65, no. 1-3 (March 1997): 179–82. http://dx.doi.org/10.1016/s0924-0136(96)02259-5.

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20

Ravi, S., and M. Pradeep Kumar. "Experimental Investigation of Cryogenic Cooling in Milling of AISI D3 Tool Steel." Materials and Manufacturing Processes 27, no. 10 (October 2012): 1017–21. http://dx.doi.org/10.1080/10426914.2011.654157.

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21

Sharma, Husandeep, Khushdeep Goyal, and Sunil Kumar. "Performance evaluation of cryogenically treated wires during wire electric discharge machining of AISI D3 die tool steel under different cutting environments." Multidiscipline Modeling in Materials and Structures 15, no. 6 (November 4, 2019): 1318–36. http://dx.doi.org/10.1108/mmms-04-2019-0078.

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Purpose Tool steel (AISI D3) is a preferred material for industrial usage. Some of the typical applications of D3 tool steel are blanking and forming dies, forming rolls, press tools and punches bushes. It is used under conditions where high resistance to wear or to abrasion is required and also for resistance to heavy pressure rather than to sudden shock is desirable. It is a high carbon and high chromium steel. Therefore, wire electric discharge machining (WEDM) is used to machine this tool steel. The paper aims to discuss these issues. Design/methodology/approach The present experimental investigation evaluates the influence of cryogenically treated wires on material removal rate (MRR) and surface roughness (SR) for machining of AISI D3 steel using the WEDM process. Two important process responses MRR and SR have been studied as a function of four different control parameters, namely pulse width, time between two pulses, wire mechanical tension and wire feed rate. Findings It was found that pulse width was the most significant parameter which affects the MRR and SR. Better surface finish was obtained with cryogenically treated zinc coated wire than brass wire. Originality/value The review of the literature indicates that there is limited published work on the effect of machining parameters in WEDM in cryogenic treated wires. Therefore, in this research work, it was decided to evaluate the effect of cryogenically treated wires on WEDM.

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22

Kumar, Pawan, and P. K. Karsh. "Fuzzy modeling of surface roughness during wet turning of AISI D3 tool steel." IOP Conference Series: Materials Science and Engineering 1120, no. 1 (March 1, 2021): 012026. http://dx.doi.org/10.1088/1757-899x/1120/1/012026.

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23

Lenin, Nagarajan, Gurusamy Selvakumar, and Velayutham Balasubramanian. "Investigation on corner accuracy in wire cut EDM of AISI D3 tool steel." International Journal of Rapid Manufacturing 9, no. 1 (2020): 58. http://dx.doi.org/10.1504/ijrapidm.2020.10026154.

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24

Selvakumar, Gurusamy, Velayutham Balasubramanian, and Nagarajan Lenin. "Investigation on corner accuracy in wire cut EDM of AISI D3 tool steel." International Journal of Rapid Manufacturing 9, no. 1 (2020): 58. http://dx.doi.org/10.1504/ijrapidm.2020.104426.

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25

Lodhi, Brajesh Kumar, and Sanjay Agarwal. "Optimization of Machining Parameters in WEDM of AISI D3 Steel Using Taguchi Technique." Procedia CIRP 14 (2014): 194–99. http://dx.doi.org/10.1016/j.procir.2014.03.080.

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26

Song, R. G., K. Zhang, and G. N. Chen. "Electron beam surface treatment. Part I: surface hardening of AISI D3 tool steel." Vacuum 69, no. 4 (January 2003): 513–16. http://dx.doi.org/10.1016/s0042-207x(02)00583-3.

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27

Piedrahita, W., J. C. Caicedo, and W. Aperador. "Tribological and Electrochemical Properties of AISI D3 Steel Coated with Hafnium Carbon Nitride." Tribology in Industry 40, no. 3 (September 15, 2018): 488–500. http://dx.doi.org/10.24874/ti.2018.40.03.14.

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28

Khan, Urfi, Rituraj Jangid, Harsh Sharma, and Mohd Shuaib. "Micro-Channel Fabrication Using Electrical Discharge Machining Process and Optimization of Parameters." International Journal of Advance Research and Innovation 4, no. 1 (2016): 301–6. http://dx.doi.org/10.51976/ijari.411644.

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In this paper investigation of micro-channels fabrication using electrode sheets in die-sinking electrical discharge machining (EDM) process has been done. The micro-channels were fabricated on AISI D3 die steel using sheets of copper as electrode material. Parametric optimization for process parameters of EDM has been done using Taguchi Method. The control parameters taken were current, pulse-on time, pulse-off time, and voltage. Surface roughness was taken as response parameter.

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29

Ozay, Cetin, Hasan Ballikaya, and Vedat Savas. "Application of the Taguchi method to select the optimum cutting parameters for tangential cylindrical grinding of AISI D3 tool steel." Materiali in tehnologije 50, no. 1 (January 24, 2016): 81–87. http://dx.doi.org/10.17222/mit.2014.293.

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30

Shukla, Rahul, and Brajesh Kumar Lodhi. "Experimental Analysis of Machining Parameters in WEDM of AISI D3 Steel Using Taguchi Method." Applied Mechanics and Materials 799-800 (October 2015): 343–50. http://dx.doi.org/10.4028/www.scientific.net/amm.799-800.343.

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Wire Electric Discharge Machining (WEDM) is a non-traditional process of material from conductive material to produce parts with intricate shape and profiles. In the present work, an attempt has been made to optimization the machining conditions for maximum material removal rate, minimise kerf width based on (L9 Orthogonal Array) Taguchi method. Experiments, based on Taguchi’s parameters design, were carried out to effect of machining parameters, like pulse-on-time (TON), pulse-off-time (TOFF), peak current (IP), and wire feed (WF) on the material removal rate and kerf width. The importance of the cutting parameters on the cutting performance outputs is determined by using the variance analysis (ANOVA). The variation of MRR and kerf width with cutting parameters is modeled by using a regression analysis method.

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31

Belgassim, Othman, and Abdurahman Abu-Saada. "Optimization of EDM Parameters in Machining AISI D3 Tool Steel by Grey Relational Analysis." Applied Mechanics and Materials 330 (June 2013): 747–53. http://dx.doi.org/10.4028/www.scientific.net/amm.330.747.

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This study presents optimization of multiple performance characteristics [material removal rate (MRR), surface roughness (Ra), and overcut (OC)] of hardened AISI D3 tool steel in electrical discharge machining (EDM) using Taguchi method and Grey relational analysis. Machining process parameters selected were pulse current Ip, pulse-on time Ton, pulse-off time Toff and gap voltage Vg . Based on ANOVA, pulse current is found to be the most significant factor affecting EDM process. Optimized process parameters simultaneously leading to a higher MRR, lower Ra, and lower OC are then verified through a confirmation experiment. Validation experiment shows an improved MRR, Ra and OC when Taguchi method and grey relational analysis were used.

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32

Kumar, Satish, Mohan Nagaraj, Nitin Khedkar, and Arunkumar Bongale. "Effect of Deep Cryogenic treatment on the mechanical properties of AISI D3 Tool steel." International Journal of Materials Engineering Innovation 9, no. 1 (2018): 1. http://dx.doi.org/10.1504/ijmatei.2018.10017379.

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33

Kumar, Satish, Mohan Nagaraj, Arunkumar Bongale, and Nitin K. Khedkar. "Effect of deep cryogenic treatment on the mechanical properties of AISI D3 tool steel." International Journal of Materials Engineering Innovation 10, no. 2 (2019): 98. http://dx.doi.org/10.1504/ijmatei.2019.099789.

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34

Caicedo, J. C., L. Yate, and J. Montes. "Improving the physicochemical surface properties on AISI D3 steel coated with Ti-W-N." Surface and Coatings Technology 205, no. 8-9 (January 2011): 2947–53. http://dx.doi.org/10.1016/j.surfcoat.2010.11.005.

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35

Momeni, Mohammad, Shahram Kheirandish, Hasan Saghafian, Jalal Hedjazi, and Mansour Momeni. "Effects of heat treatment on mechanical properties of modified cast AISI D3 tool steel." Materials & Design (1980-2015) 54 (February 2014): 742–47. http://dx.doi.org/10.1016/j.matdes.2013.09.002.

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36

Varaprasad.Bh, Srinivasa Rao.Ch, and P. V. Vinay. "Effect of Machining Parameters on Tool Wear in Hard Turning of AISI D3 Steel." Procedia Engineering 97 (2014): 338–45. http://dx.doi.org/10.1016/j.proeng.2014.12.257.

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37

Singh, Harvinder, Ramandeep Singh, and Mithun Goyal. "Comparison of Wear Properties of AISI D3 and O1 Steel with the Same Hardness." International Journal of Advance Research and Innovation 5, no. 2 (2017): 172–75. http://dx.doi.org/10.51976/ijari.521730.

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Die wear is an undesired and unpredictable failure and downtime reason in metal forming operations. It directly affects the part formability and surface quality, and causes production loss, cost increase and delays. In sheet metal stamping, the wear of deforming dies continues to be a great concern to the automotive industry as a result of increasing die maintenance cost and scrap rate. The demand to reduce the use of lubricants and increase tool life in sheet metal stamping has resulted in increased research on the suitable combination of die materials. During production, the higher forming forces, higher wear; galling and premature die surface failures, and eventually insufficient product quality, interrupted production, and unexpected cost increases. Hence, in order to prolong the die-life, reduce down-time, and increase production rate and profitability; manufacturers are looking into alternative die materials, coatings, lubricants and their compatible combinations that would increase the die-life/ performance at reasonable cost levels. There are so many options and combinations of die materials and coatings that it is rather time-consuming to select a proper, if not optimal, pair of die material and coating for a given application. The various types of tool or die steels are there which are used in industries like sheet metal industry and press working. The wear of tools or dies is a common problem in these industries. Hence the present study aims to investigate the wear performance of AISI D3 die steel against mild steel under dry sliding conditions. Sliding parameters such as sliding speed, sliding time and normal load are taken.

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38

Singh, Harvinder, Ramandeep Singh, and Rupinder Singh. "Comparison of Wear Properties of AISI D3 and O1 Steel with the Same Hardness." Asian Review of Mechanical Engineering 5, no. 2 (November 5, 2016): 14–17. http://dx.doi.org/10.51983/arme-2016.5.2.2414.

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Анотація:

Die wear is an undesired and unpredictable failure and downtime reason in metal forming operations. It directly affects the part formability and surface quality, and causes production loss, cost increase and delays. In sheet metal stamping, the wear of deforming dies continues to be a great concern to the automotive industry as a result of increasing die maintenance cost and scrap rate. The demand to reduce the use of lubricants and increase tool life in sheet metal stamping has resulted in increased research on the suitable combination of die materials. During production, the higher forming forces, higher wear; galling and premature die surface failures, and eventually insufficient product quality, interrupted production, and unexpected cost increases. Hence, in order to prolong the die-life, reduce down-time, and increase production rate and profitability; manufacturers are looking into alternative die materials, coatings, lubricants and their compatible combinations that would increase the die-life/ performance at reasonable cost levels. There are so many options and combinations of die materials and coatings that it is rather time-consuming to select a proper, if not optimal, pair of die material and coating for a given application. The various types of tool or die steels are there which are used in industries like sheet metal industry and press working. The wear of tools or dies is a common problem in these industries. Hence the present study aims to investigate the wear performance of AISI D3 die steel against mild steel under dry sliding conditions. Sliding parameters such as sliding speed, sliding time and normal load are taken.

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39

C. Caicedo, J., G. Cabrera, H. H. Caicedo, and W. Aperador. "A Comparative Study of Corrosive-Erosive Effects at AISI D3 Steel, 304 Stainless Steel and CrN/AlN Material." Open Materials Science Journal 6, no. 1 (February 17, 2012): 14–21. http://dx.doi.org/10.2174/1874088x01206010014.

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Corrosive-erosive effect on AISI D3 steel, 304 stainless steel and CrN/AlN coating in aqueous NaCl slurries was studied. CrN/AlN multilayer films with a thickness of 3 µm and bilayer period of Λ = 60 nm (50 bilayers) were obtained by using the physical vapor deposition (PVD) technique (magnetron sputtering). The corrosion-erosion experiments were performed in a test machine in which the impingement velocity, impact angle, concentration of solids and pH of the solution were controlled. Polarization curves were simultaneously obtained to correlate the electrochemical effects to the erosive wear mechanisms. The slurry used consists of silica particles suspended in a mixture of acid solution and 3.5% NaCl, with a pH value of 5.6. Electrochemical results showed the best corrosion resistance for 304 stainless steels. Additionally, the surface analysis by SEM micrograph revealed formation of cracks in CrN/AlN multilayers coating and plastic deformation in both steel substrates (AISI D3 steel, 304 stainless steel), especially when the mean impact angle is a critical value of 90°. Measurements of critical and passive current densities showed that the behavior of coated materials differed depending on the substrate that is used. Nonetheless, in a general way, by increasing the impact angle and by changing its incidence from normal to grazing, it led to a resistance to corrosion-erosion processes.

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40

Prakash Anand, Surya, and Amit Kumar Saraf. "Optimization of Surface Roughness and Material Removal Rate in Turning of AISI D3 Steel with Coated Carbide Inserts." IOP Conference Series: Materials Science and Engineering 1224, no. 1 (January 1, 2022): 012010. http://dx.doi.org/10.1088/1757-899x/1224/1/012010.

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Abstract The aim of this paper is to optimize the metal removal rate and surface roughness through turning on AISI D3 Steel with coated carbide inserts. As per the current market scenario, for the metal cutting industries the most important challenge in the turning process is to satisfy both requirements quality as well as high productivity in less time in order to remain competitive. Among all the different cutting processes, the turning process is one of the most applied and fundamental metal removal operations in the real manufacturing environment. This work examines the impact of machining factors like speed, depth of cut & feed on roughness and MRR of AISI D3 steel which have a hardness value of 60 HRC with coated carbide inserts. At high speed and feed rate optimum MRR was achieved and opposite to that at low feed and depth of cut optimum surface roughness was obtained. Taguchi L9 (3)3 OA has been applied for experimental design. ANOVA analysis is performed just after DOE to identify the significant factor which influences MRR and surface roughness. Among the three machining factors, depth of cut and speed has more influencing effect on roughness and the feed influences MRR. Effort was made to find optimum solution to minimize the roughness and maximize the MRR by Taguchi and ANOVA technique.

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41

Shrinivas, Vijay, Rajesh Narasimhan, and Thillairajan Arumugam. "Failure Investigation & Analyses of AISI D3 Dies Used in Tableting Machines for Pharmaceutical Application." Engineering Innovations 2 (June 20, 2022): 21–30. http://dx.doi.org/10.4028/p-wxru3h.

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AISI D3 material finds wide use as Dies in Tableting Machines for Pharmaceutical applications owing to its good strength, toughness and moderate corrosion resistance combined with cost effectiveness. However, 10-15% of AISI D3 Dies used in rotary Tableting Machines were found to fail within 4-6 months of service resulting in frequent disruption of regular production and loss in overall productivity besides having potential long-term risks such as metal contamination in the output product. Visual examination of the failed Die showed 180o crack across the top Die face with rust marks, but no such crack was found on the bottom face. Also, the crack on the top Die face had a jagged morphology and those cracks on the Outer Diameter (OD) surface oriented in the axial direction were found to be straight and sharp. Macro-examination of Die sectioned diametrically and perpendicular to the crack on the Die face revealed jagged axial cracks on the Internal Diameter (ID) surface. Cluster pitting marks centered around mid-height of the Die were observed on the ID surface and the cut open sections of the Die along the crack revealed extensive corrosion. While microstructural examination of samples taken on the ID surface showed presence of banded carbides oriented axially in tempered martensite matrix, the same examination carried out on samples taken on Die face revealed fine needle like carbides in tempered martensite matrix. Fractography analysis conducted in the cluster pitting zone on the ID surface clearly showed presence of micro-cracks having multiple points of origin with clear indications of propagation into the cross section of the Die. Scanning Electron Microscopy (SEM) carried out in the aforementioned zone near ID surface also showed the presence of multiple micro-cracks. The SEM-EDX analysis in the referred zone at specific locations in the vicinity of microcracks confirmed inadequate Chromium oxide content leading to lack of corrosion resistance in the material. Based on the investigation & analyses and the detailed study of the Tableting Process in rotary Tableting Machines that revealed the nature of applied load to be cyclic, a comprehensive failure mechanism was arrived at, and it was inferred that the predominant mode of AISI D3 Die failure was Corrosion Fatigue. Finally, recommendation has been proposed to prevent such failures during service.

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42

Kaplan, Yavuz, Muammer Nalbant, and Hasan Gökkaya. "The Experimental Investigation of The Effect of Machining Parameters on Burr Formation in Drilling of AISI D2 and AISI D3 Cold Work Steels." Karaelmas Science and Engineering Journal 1, no. 1 (June 30, 2011): 37–46. http://dx.doi.org/10.7212/zkufbd.v1i1.11.

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43

Arslan, Yusuf, and Ahmet Özdemir. "Punch structure, punch wear and cut profiles of AISI 304 stainless steel sheet blanks manufactured using cryogenically treated AISI D3 tool steel punches." International Journal of Advanced Manufacturing Technology 87, no. 1-4 (February 27, 2016): 587–99. http://dx.doi.org/10.1007/s00170-016-8515-6.

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44

Bidyut Kumar Panda et al.,, Bidyut Kumar Panda et al ,. "Investigation of the Surface Characteristics of AISI D3 Die Steel by Powder Mixed EDM Process." International Journal of Mechanical and Production Engineering Research and Development 8, no. 6 (2018): 21–32. http://dx.doi.org/10.24247/ijmperddec20183.

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45

Kurt, B., E. Onder, C. Carboga, B. Demirel, and M. Karagoz. "Growth Kinetics of CrC Coating Layers on AISI D3 Obtained by Thermo-Reactive Diffusion Technique." Practical Metallography 50, no. 11 (November 15, 2013): 754–66. http://dx.doi.org/10.3139/147.110229.

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46

N, Rajiv Kumar, Umar Ahamed P, and Muhammad saleh A. "Optimization of cutting parameters during Turning of AISI d3 steel using dry and Lubrication condition." International Research Journal on Advanced Science Hub 2, no. 4 (September 19, 2020): 34–45. http://dx.doi.org/10.47392/irjash.2020.23.

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47

Belgassim, O., and A. Abusaada. "Investigation of the influence of EDM parameters on the overcut for AISI D3 tool steel." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226, no. 2 (November 7, 2011): 365–70. http://dx.doi.org/10.1177/0954405411400498.

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48

Dwivedi, Anand Prakash, and Sounak Kumar Choudhury. "Surface morphology analysis of AISI-D3 tool steel using rotary tool electric discharge machining process." International Journal of Microstructure and Materials Properties 14, no. 4 (2019): 361. http://dx.doi.org/10.1504/ijmmp.2019.10023319.

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49

Dwivedi, Anand Prakash, and Sounak Kumar Choudhury. "Surface morphology analysis of AISI-D3 tool steel using rotary tool electric discharge machining process." International Journal of Microstructure and Materials Properties 14, no. 4 (2019): 361. http://dx.doi.org/10.1504/ijmmp.2019.101801.

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50

Kheirandish, Shahram, Hasan Saghafian, Jalal Hedjazi, and Mohammad Momeni. "Effect of Heat Treatment on Microstructure of Modified Cast AISI D3 Cold Work Tool Steel." Journal of Iron and Steel Research International 17, no. 9 (September 2010): 40–45. http://dx.doi.org/10.1016/s1006-706x(10)60140-9.

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