Tesi sul tema "DED metal additive manufacturing"
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TESTA, Cristian (ORCID:0000-0002-6064-9851). "Corrosion behaviour of metal alloys obtained by means of additive manufacturing". Doctoral thesis, Università degli studi di Bergamo, 2020. http://hdl.handle.net/10446/181512.
Testo completoKaya, Fuat Emre. "Applications of Additive Manufacturing in Construction and Historic Building Restoration/Rehabilitation". Master's thesis, Alma Mater Studiorum - Università di Bologna, 2021. http://amslaurea.unibo.it/22784/.
Testo completoSchneider-Maunoury, Catherine. "Application de l’injection différentielle au procédé de fabrication additive DED-CLAD® pour la réalisation d’alliages de titane à gradients de compositions chimiques". Thesis, Université de Lorraine, 2018. http://www.theses.fr/2018LORR0260/document.
Testo completoSince 1984, the Functionally Graded Material (FGM) allow to create a thermal barrier and to reduce the strong discontinuities of properties between two materials of different composition. These multimaterials,whose consist of an intentional variation in the chemical composition and, consequently, modify the microstructural, chemical, mechanical and thermal properties, lead to a smooth distribution of the thermal stress. The in-situ development of these custom-made alloys is made possible by the use of additive manufacturing processes such as the DED-CLAD® powder deposition process. These processes have grown substantially since the 1980s and are optimal for the manufacture of FGM. During this industrial thesis, technical developments have been carried out to adapt the DED-CLAD® process and to allow the manufacturing of FGM. Thanks to two industrial collaborations, a full study was carried out on titanium-molybdenum and titanium-niobium alloys. These alloys make it possible, in the first case, to produce parts resistant to strong thermal stress (space sector), and in the second case to combine mechanical properties and biocompatibility (biomedical sector). The originality of this thesis rests on the study of a complete gradient, that is the addition in alloy element varied from 0% to 100%. In fact, studies reported in the literature do not mention titanium-refractory material for high levels of refractory element. Microstructural (XRD, crystallographic analysis by EBSD technique), chemical (EDS) and mechanical (microhardness, tensile test and instrumented indentation) analyses revealed an evolution of the properties along the chemical gradient. The mechanical characterization of the sample by instrumented indentation has also proved particularly relevant in the case of these multi-materials
Vandi, Daniele. "Studio del comportamento a fatica di provini in Maraging steel realizzati tramite Additive Manufacturing". Bachelor's thesis, Alma Mater Studiorum - Università di Bologna, 2019.
Cerca il testo completoSchneider-Maunoury, Catherine. "Application de l’injection différentielle au procédé de fabrication additive DED-CLAD® pour la réalisation d’alliages de titane à gradients de compositions chimiques". Electronic Thesis or Diss., Université de Lorraine, 2018. http://www.theses.fr/2018LORR0260.
Testo completoSince 1984, the Functionally Graded Material (FGM) allow to create a thermal barrier and to reduce the strong discontinuities of properties between two materials of different composition. These multimaterials,whose consist of an intentional variation in the chemical composition and, consequently, modify the microstructural, chemical, mechanical and thermal properties, lead to a smooth distribution of the thermal stress. The in-situ development of these custom-made alloys is made possible by the use of additive manufacturing processes such as the DED-CLAD® powder deposition process. These processes have grown substantially since the 1980s and are optimal for the manufacture of FGM. During this industrial thesis, technical developments have been carried out to adapt the DED-CLAD® process and to allow the manufacturing of FGM. Thanks to two industrial collaborations, a full study was carried out on titanium-molybdenum and titanium-niobium alloys. These alloys make it possible, in the first case, to produce parts resistant to strong thermal stress (space sector), and in the second case to combine mechanical properties and biocompatibility (biomedical sector). The originality of this thesis rests on the study of a complete gradient, that is the addition in alloy element varied from 0% to 100%. In fact, studies reported in the literature do not mention titanium-refractory material for high levels of refractory element. Microstructural (XRD, crystallographic analysis by EBSD technique), chemical (EDS) and mechanical (microhardness, tensile test and instrumented indentation) analyses revealed an evolution of the properties along the chemical gradient. The mechanical characterization of the sample by instrumented indentation has also proved particularly relevant in the case of these multi-materials
TREVISAN, FRANCESCO. "Study and characterisation of different metal alloys processed through Laser Powder Bed Fusion". Doctoral thesis, Politecnico di Torino, 2018. http://hdl.handle.net/11583/2709711.
Testo completoDoutre, Pierre-Thomas. "Comment intégrer et faire émerger des structures architecturées dans l'optimisation de pièces pour la fabrication additive par faisceaux d’électrons". Thesis, Université Grenoble Alpes (ComUE), 2018. http://www.theses.fr/2018GREAI039.
Testo completoThanks to additive manufacturing, it is now possible to manufacture new geometric shapes. The prospects offered by the methods of conventional and additive manufacturing are very different. Highly constrained design proposals can become much freer with additive manufacturing. The freedom it offers brings forward a multitude of possibilities. In this manuscript, we focused on a particular type of structures (the octetruss) as well as the use of EBM (Electron Beam Melting) of ARCAM as a means of manufacturing. The work presented in this thesis was carried out in the laboratories G-SCOP and SIMAP as well as in partnership with the company POLY-SHAPE. This manuscript focuses on three main points.The first of which is the action of emergence of lattice structures during the design process. For this, two existing approaches are detailed. The first uses topological optimization and the second is based on the concept of equivalent material. Following these, there are two methodologies used to identify areas in which the integration of lattice structures is possible and appropriate. The first consists of creating the different zones by relying on a stress field resulting from a finite element calculation, the second establishes the different zones using a topological optimization result. This second methodology is applied to an industrial case study.Secondly, we study how to fill the different areas with appropriate lattice structures by focusing first on their generation. Particular emphasis is placed on the intersection of the various bars by the establishment of spheres. A methodology for generating rounded-shape is also proposed. A study is carried out on all the parameters and information in order to integrate a lattice structure to a given area. This study leads to a proposed methodology that is applied to an industrial case study.Finally, aspects related to manufacturing are taken into account. For this, we consider different limits of the EBM manufacturing and what they mean for lattice structures; such as maximum achievable dimensions or thermal problems. A study to predict powder removal in order to extract the fabricated structure is performed. Mechanical tests are carried out. Our results are compared to those obtained in other works. The impact of curve on the mechanical behavior of a product is discussed
Graf, Marcel, Sebastian Härtel e André Hälsig. "Numerische Auslegung des Mehrlagenschweißens als additives Fertigungsverfahren". Universitätsbibliothek Chemnitz, 2017. http://nbn-resolving.de/urn:nbn:de:bsz:ch1-qucosa-225946.
Testo completoChougrani, Laurent. "Modélisation avancée de formes complexes de pièces mécaniques pour lesprocédés de fabrication additive". Thesis, Paris, ENSAM, 2017. http://www.theses.fr/2017ENAM0054.
Testo completoAdditive manufacturing processes have been quickly growing those past decades and are now getting to their sustainable industrial. Industry has been caring about the mass to rigidity ratio of the structures it produces (especially in aeronautics), and is now acknowledging the potential of additive processes to produce more complex shapes than classical processes. Industry is now trying to take advantage of this potential by designing highly complex structures like lattices or metal foams. The work that is presented in this document propose a methodology, models and numerical tools allowing the conception, dimensioning and optimization of such structures through additive manufacturing. The proposed framework can be describe through the height following steps:- Importing the design space and the technical requirement (load cases).- Topology optimization of the design space- Geometry reconstruction to create a primitive which will be the lattice insertion area.- Finite elements computation to ensure that the structure meets the requirements.- Lattice topology definition using 3D graphs.- Lattice deformation and optimization.- Creation of the volumes around the lattice.- Printing file creation and 3D printing
Marion, Guillaume. "Modélisation de procédés de fabrication additive de pièces aéronautiques et spatiales en Ti-6AI-4V par dépôt et fusion sélective d'un lit de poudre par laser : Approche thermique, métallurgique et mécanique". Thesis, Paris Sciences et Lettres (ComUE), 2016. http://www.theses.fr/2016PSLEM055.
Testo completoAdditive manufacturing processes allow to build finished industrial parts with very complex geometry, while reducing development time and costs compared to conventional manufacturing processes. The main principle of all these processes is to build components directly from a CAD file defining its geometry without requiring any mold nor specific tools.This study is part of the FALAFEL research project focused on additive manufacturing processes by laser and electron beams. It is composed of academic research laboratories and industrial partners from Aeronautics and Laser Processes industries. The main goal of this project is to implement, improve and validate additive manufacturing processes regarding the production of metallic components for Aeronautics. Studies are conducted under industrial conditions.The aim of our thesis is to provide a numerical model to obtain, within a reasonable time, information about the mechanical and metallurgical properties of industrial components made out of titanium Ti-6Al-4V. It is aimed at two additive manufacturing processes: the Direct Metal Deposition (DMD) and the Selective laser melting (SLM)
PEDEMONTE, LAURA CHIARA. "Laser in Metal Additive Manufacturing". Doctoral thesis, Università degli studi di Genova, 2019. http://hdl.handle.net/11567/973605.
Testo completoCumbunga, Judice. "Modeling and optimization of the thermomechanical behavior of metal partsobtained by sintering : Numerical and experimental approach". Electronic Thesis or Diss., Bourgogne Franche-Comté, 2024. http://www.theses.fr/2024UBFCA006.
Testo completoThe pressureless solid-state sintering process is a thermal treatment applied to improve or adjust material properties according to its field of application, given its ability to handle parts with complex geometries, high dimensional accuracy, small dimensions and suitability for soft and hard materials. However, modeling this type of process proves to be a difficult task, as an appropriate model needs to take into account various aspects, namely the multi-scale and multi-physics character of the problem, the high non-linearity of the material, the complexity of the geometries and, last but not least, the type of boundary conditions. From an industrial point of view, the appropriate heat treatment parameters are mainly obtained by trial and error. Numerical simulation makes it possible to reduce the cost of these tests and to provide more useful predictions or recommendations for actual production, than sintering tests themselves. Numerous research projects have been devoted to the development of mathematical and numerical models with approaches adapted to different levels or scales, such as the small scale (atomic level), the meso-scale (particle, grain and pore level), and the continuum scale (component level). The ability to predict the evolution of microstructure has put the mesoscopic model (at particle, grain and pore level) ahead of the others.In research terms, the question posed would therefore be "Given a untreated part obtained by MExAM, how can we numerically simulate the evolution of the microstructure (from an initial microstructural state) to control changes in thermomechanical properties during the solid-state sintering process ?"A robust computational model, based on a multiphysics and multi-scale approach, has been developed, tested and validated. It enables us to predict the evolution of the material's microstructure, thermal and mechanical properties. The model is based on the finite element method, and progressively takes into account the multiphysical couplings (thermal, mechanical and microstructure) that influence the material's behavior. Special considerations have been given to the integration of non-linear phenomena. The results of the various simulations have shown that the model developed is capable of predicting the behavior of the sintering process with correct accuracy. The special case of material behavior for MExAM was presented, as well as how to use the model to optimize its thermomechanical properties. Optimization was achieved by coupling the results of the various simulations with the Taguchi method. It should be noted that the results obtained from the analysis of material properties confirm the successful application of the model, both in predicting the microstructural and thermomechanical behavior of the material, and in optimizing its properties
Byron, Andrew James. "Qualification and characterization of metal additive manufacturing". Thesis, Massachusetts Institute of Technology, 2016. http://hdl.handle.net/1721.1/104315.
Testo completoThesis: S.M. in Engineering Systems, Massachusetts Institute of Technology, Department of Aeronautics and Astronautics, 2016. In conjunction with the Leaders for Global Operations Program at MIT.
Cataloged from PDF version of thesis.
Includes bibliographical references (pages 119-123).
Additive manufacturing (AM) has emerged as an effective and efficient way to digitally manufacture complicated structures. Raytheon Missile Systems seeks to gain limited production capability with metals AM, which can only be achieved with qualified, predictable processes that reduce variation. The project documented in this thesis produced two results needed to qualify AM for use on flight-critical parts: i) creation of a standard qualification process building upon Raytheon's product development knowledge, and ii) selection and identification of key metals AM process factors and their corresponding experimental responses. The project has delivered a qualification test plan and process that will be used next year to drive adoption and integration of Raytheon's metals AM technology. The first phase of the designed experiment on AM process factors was completed by experimenting with coupon orientation, position on the build platform, coupon shape and hot isostatic pressing (HIP) post-treatment for an Al alloy (AlSi10Mg) produced via laser powder bed fusion using 400-watt laser equipment. Only coupon orientation had a statistically significant effect on dimensional accuracy, increasing the variance of y-axis (within the build plane) error by ~50%, although this is considered a small increase. HIP decreased yield and ultimate stresses by ~60% while increasing ultimate strain by ~250%. Vertical orientation of coupons decreased yield and ultimate stresses by ~25% and increased ultimate strain by ~30%. Small coupon area on the build platform, associated with thin rectangle coupons, decreased yield stress and ultimate strain by ~5%. The processes and case study from this thesis represent a general advance in the adoption of metals AM in aerospace manufacturing.
by Andrew James Byron.
M.B.A.
S.M. in Engineering Systems
Chabot, Alexia. "Méthodologie de monitoring multiphysique des procédés DED : développement par une démarche expérimentale". Thesis, Ecole centrale de Nantes, 2020. http://www.theses.fr/2020ECDN0022.
Testo completoAdditive Manufacturing (AM) is a promising technology compared to subtractive processes, in terms of cost or freedom of manufacturing functional parts. Among the AM techniques, Laser Metal Deposition (LMD) and Wire-Arc Additive Manufacturing (WAAM), included in the Direct Energy Deposition (DED) processes, manufacture parts by directly melting the material in a layer-by-layer maner. Those processes are currently mainly operated in open-loop. Thus, an acceptable part regarding the specified specifications is often the result of a trial-and-error method. In order to improve DED processes performances and to get rid of this trial-and-error method, monitoring and numerical simulation are the most widely investigated solutions. These PhD works propose a generic multiphysic monitoring methodology, based on four independant control loops which can be operated simultaneously. Those control loops are dedicated to the part temperature, geometry, and structural health, and the Stick Out. In these PhD works, control loops have been mainly implemented on the WAAM process, and a specific attention has been devoted to their developments to ensure their applicability to the LMD process. Concurrent to these monitoring develoments, an evaluation of some existing numerical tools has been conducted, in order to integrate simulation together with monitoring in a manufacturing environement. This PhD project is part of the Joint Laboratory of Marine Techology formed by Naval Group and Centrale Nantes
McCarthy, David Lee. "Creating Complex Hollow Metal Geometries Using Additive Manufacturing and Metal Plating". Thesis, Virginia Tech, 2012. http://hdl.handle.net/10919/43530.
Testo completoMaster of Science
Cunningham, Ross W. "Defect Formation Mechanisms in Powder-Bed Metal Additive Manufacturing". Research Showcase @ CMU, 2018. http://repository.cmu.edu/dissertations/1160.
Testo completoBalsamy, Kamaraj Abishek. "Study of Localized Electrochemical Deposition for Metal Additive Manufacturing". University of Cincinnati / OhioLINK, 2018. http://rave.ohiolink.edu/etdc/view?acc_num=ucin1539078938687749.
Testo completoNyembwe, Kasongo Didier. "Tool manufacturing by metal casting in sand moulds produced by additive manufacturing processes". Thesis, Bloemfontein : Central University of Technology, Free State, 2012. http://hdl.handle.net/11462/162.
Testo completoIn this study an alternative indirect Rapid Tooling process is proposed. It essentially consists of producing sand moulds by Additive Manufacturing (AM) processes followed by casting of tools in the moulds. Various features of this tool making method have been investigated. A process chain for the proposed tool manufacturing method was conceptually developed. This process chain referred to as Rapid Casting for Tooling (RCT) is made up of five steps including Computer Aided Design (CAD) modeling, casting simulation, AM of moulds, metal casting and finishing operations. A validation stage is also provided to determine the suitability of the tool geometry and material for RCT. The theoretical assessment of the RCT process chain indicated that it has potential benefits such as short manufacturing time, low manufacturing cost and good quality of tools in terms of surface finish and dimensional accuracy. Focusing on the step of AM of the sand moulds, the selection of available AM processes between the Laser Sintering (LS) using an EOSINT S 700 machine and Three Dimensional Printing using a Z-Corporation Spectrum 550 printer was addressed by means of the Analytic Hierarchy Process (AHP). The criteria considered at this stage were manufacturing time, manufacturing cost, surface finish and dimensional accuracy. LS was found to be the most suitable for RCT compared to Three Dimensional Printing. The overall preferences for these two alternatives were respectively calculated at 73% and 27%. LS was then used as the default AM process of sand moulds in the present research work. A practical implementation of RCT to the manufacturing of foundry tooling used a case study provided by a local foundry. It consisted of the production of a sand casting pattern in cast iron for a high pressure moulding machine. The investigation confirmed the feasibility of RCT for producing foundry tools. In addition it demonstrated the crucial role of casting simulation in the prevention of casting defects and the prediction of tool properties. The challenges of RCT were found to be exogenous mainly related to workmanship. An assessment of RCT manufacturing time and cost was conducted using the case study above mentioned as well as an additional one dealing with the manufacturing of an aluminium die for the production of lost wax patterns. Durations and prices of RCT steps were carefully recorded and aggregated. The results indicated that the AM of moulds was the rate determining and cost driving step of RCT if procurement of technology was considered to be a sunk cost. Overall RCT was found to be faster but more expensive than machining and investment casting. Modern surface analyses and scanning techniques were used to assess the quality of RCT tools in terms of surface finish and dimensional accuracy. The best surface finish obtained for the cast dies had Ra and Rz respectively equal to 3.23 μm and 11.38 μm. In terms of dimensional accuracy, 82% of cast die points coincided with die Computer Aided Design (CAD) data which is within the typical tolerances of sand cast products. The investigation also showed that mould coating contributed slightly to the improvement of the cast tool surface finish. Finally this study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. Because of the above, it was concluded that light machining will always be required to improve the surface finish and the dimensional accuracy of cast tools. Durability was the last characteristic of RCT tools to be assessed. This property was empirically inferred from the mechanical properties and metallographic analysis of castings. Merit of durability figures of 0.048 to 0.152 were obtained for the cast tools. It was found that tools obtained from Direct Croning (DC) moulds have merit of durability figures three times higher than the tools produced from Z-Cast moulds thus a better resistance to abrasion wear of the former tools compared to the latter.
GALATI, MANUELA. "Design of product and process for Metal Additive Manufacturing - From design to manufacturing". Doctoral thesis, Politecnico di Torino, 2017. http://hdl.handle.net/11583/2688272.
Testo completoRanjan, Rajit. "Design for Manufacturing and Topology Optimization in Additive Manufacturing". University of Cincinnati / OhioLINK, 2015. http://rave.ohiolink.edu/etdc/view?acc_num=ucin1439307951.
Testo completoMarkusson, Lisa. "Powder Characterization for Additive Manufacturing Processes". Thesis, Luleå tekniska universitet, Institutionen för teknikvetenskap och matematik, 2017. http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-62683.
Testo completoFoschini, Alessandro. "Application of Additive Manufacturing to long fibers Metal Matrix Composites". Master's thesis, Alma Mater Studiorum - Università di Bologna, 2017.
Cerca il testo completoHussein, Ahmed Yussuf. "The development of lightweight cellular structures for metal additive manufacturing". Thesis, University of Exeter, 2013. http://hdl.handle.net/10871/15023.
Testo completoValli, Giuseppe <1989>. "Metal additive manufacturing of soft magnetic material for electric machines". Doctoral thesis, Alma Mater Studiorum - Università di Bologna, 2022. http://amsdottorato.unibo.it/10131/1/Valli_Giuseppe_tesi.pdf.
Testo completoMiranda, Neiva Eric. "Large-scale tree-based unfitted finite elements for metal additive manufacturing". Doctoral thesis, Universitat Politècnica de Catalunya, 2020. http://hdl.handle.net/10803/669823.
Testo completoAquesta tesi tracta la simulació a gran escala d'equacions en derivades parcials sobre geometries variables. L'aplicació principal és la simulació de procesos de fabricació additiva (o impressió 3D) amb metalls i per mètodes de fusió de llit de pols, com ara Selective Laser Melting (SLM), Direct Metal Laser Sintering (DMLS) o Electron-Beam Melting (EBM). La simulació d'aquests processos és un repte computacional excepcional, perquè els processos estan caracteritzats per múltiples escales espaitemporals i múltiples físiques que tenen lloc sobre geometries tridimensionals complicades que creixen en el temps. La sinèrgia entre algorismes numèrics avançats i eines de computació científica d'alt rendiment és la única via per resoldre completament i a curt termini les necessitats en simulació d'aquesta àrea. El principal objectiu d'aquesta tesi és dissenyar un nou marc numèric escalable de simulació amb capacitat de multiresolució en geometries complexes i variables. El nou marc es construeix unint tres eines computacionals: (1) mallat paral·lel i adaptatiu amb malles de boscs d'arbre, (2) mètodes d'elements finits immersos robustos i (3) modelització en paral·lel amb elements finits de geometries que creixen en el temps. Algunes limitacions i problemes oberts en l'estat de l'art, que són claus per aconseguir el nostre objectiu, guien la nostra recerca. Tots els desenvolupaments s'implementen en arquitectures de memòria distribuïda amb el programari d'accés obert FEMPAR. Quant al problema d'aplicació, (4) s'investiguen models reduïts en espai i temps per models tèrmics del procés. Aquests models reduïts s'acoplen al nostre marc computacional per simplificar l'optimització del procés. Les contribucions d'aquesta tesi abasten els quatre punts de dalt. L'estat de l'art de (1) es millora substancialment amb proves riguroses dels beneficis computacionals del 2:1 balancejat (fàcil paral·lelització i alta escalabilitat), així com dels requisits mínims que aquest tipus de mallat han de complir per garantir que els espais d'elements finits que s'hi defineixin estiguin ben posats. Quant a (2), s'ha formulat un mètode robust, òptim i escalable per agregació per problemes el·líptics amb contorn o interface immerses. Després d'augmentar (1)+(2) amb un nova estratègia paral·lela per (3), el marc de simulació resultant mitiga de manera efectiva el principal coll d'ampolla en la simulació de processos de fabricació additiva en llits de pols de metall: adaptivitat i remallat escalable en geometries complexes que creixen en el temps. Durant el desenvolupament de la tesi, es col·labora amb el Monash Centre for Additive Manufacturing i la Universitat de Monash de Melbourne, Austràlia, per investigar el problema d'aplicació. En primer lloc, es fa una anàlisi experimental i numèrica exhaustiva dels mètodes d'aggregació temporal. En segon lloc, es proposa i valida experimental una nova formulació de contacte tèrmic que té en compte la inèrcia tèrmica i és adequat per a localitzar el model, l'anomenada aproximació per dominis virtuals. Mitjançant l'ús eficient de recursos computacionals d'alt rendiment, el nostre nou marc computacional fa possible l'anàlisi d'elements finits a gran escala dels processos de fabricació additiva amb metalls, amb augment de la fidelitat de les prediccions i reduccions significatives de temps de computació. Així mateix, es pot combinar amb els models reduïts que es proposen per l'optimització tèrmica del procés de fabricació. Aquestes eines contribueixen a accelerar la comprensió del lligam procés-rendiment i la digitalització del disseny i certificació de productes en fabricació additiva per metalls, dues fites crucials per explotar la tecnologia en producció en massa.
Butt, Javaid. "A novel additive manufacturing process for the production of metal parts". Thesis, Anglia Ruskin University, 2016. http://arro.anglia.ac.uk/701001/.
Testo completoSyed, Waheed Ul Haq. "Combined wire and powder deposition for laser direct metal additive manufacturing". Thesis, University of Manchester, 2006. http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.556499.
Testo completoGullapalli, Vikranth. "Study of Metal Whiskers Growth and Mitigation Technique Using Additive Manufacturing". Thesis, University of North Texas, 2015. https://digital.library.unt.edu/ark:/67531/metadc804972/.
Testo completoFamodimu, Omotoyosi Helen. "Additive manufacturing of aluminium-metal matrix composite developed through mechanical alloying". Thesis, University of Wolverhampton, 2016. http://hdl.handle.net/2436/620337.
Testo completoButt, Javaid. "A novel additive manufacturing process for the production of metal parts". Thesis, Anglia Ruskin University, 2016. https://arro.anglia.ac.uk/id/eprint/701001/6/Butt_2016_thesis.pdf.
Testo completoKodira, Ganapathy D. "Investigation of an Investment Casting Method Combined with Additive Manufacturing Methods for Manufacturing Lattice Structures". Thesis, University of North Texas, 2013. https://digital.library.unt.edu/ark:/67531/metadc283786/.
Testo completoDordlofva, Christo. "Qualification of Metal Additive Manufacturing in Space Industry : Challenges for Product Development". Licentiate thesis, Luleå tekniska universitet, Innovation och Design, 2018. http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-66699.
Testo completoWei, William Lien Chin. "New Studies on Thermal Transport in Metal Additive Manufacturing Processes and Products". Research Showcase @ CMU, 2017. http://repository.cmu.edu/dissertations/1057.
Testo completoKhademzadeh, Saeed. "Assessment and Development of Laser-Based Additive Manufacturing Technologies For Metal Microfabrication". Doctoral thesis, Università degli studi di Padova, 2019. http://hdl.handle.net/11577/3424951.
Testo completoPAKKANEN, JUKKA ANTERO. "Designing for Additive Manufacturing - Product and Process Driven Design for Metals and Polymers". Doctoral thesis, Politecnico di Torino, 2018. http://hdl.handle.net/11583/2714732.
Testo completoOdinot, Julie. "Développement de la fabrication additive directe par DED-CLAD : de la poudre à la mise en forme de pièces céramiques denses". Thesis, Université Paris-Saclay (ComUE), 2019. http://www.theses.fr/2019SACLN059.
Testo completoThis work, in partnership between the ONERA Materials and Composite Structure Department (DMSC) and IREPA Laser within the CLADIATOR project, is based on the study of direct additive manufacturing of dense ceramic materials by direct melt deposition (also known as laser cladding) process. This process enables high dimensions or even multi-materials part manufacturing.It will deal with the adaptation of raw materials (ceramic powders) to the existing machine, especially in the case of powder flowability and optical absorption. Indeed, the powder flowability enables its transportation up to the laser nozzle, while the optical absorption of the laser signal is necessary to allow its melting.In parallel, the existing machine also needs to be adapted to ceramic materials : the main difficulty of this work will be the occurence of cracks during the manufacturing. This phenomena is due to the local heating by the laser and the materials brittleness. That’s why some secondary heating solutions, before or after the melt, will have to be defined to decrease the thermal gradient in the material while processing. Those solutions will be discussed between Onera and Irepa Laser, based on FEM simulations established with COMSOL Multiphysics software.Finally, the elaboration process influence on the manufactured ceramics parts will be investigated with microscopy, mechanical and thermal characterization
PISCOPO, GABRIELE. "Analysis, numerical modelling and experimental investigation of Laser Powder Directed Energy Deposition (LP-DED) process". Doctoral thesis, Politecnico di Torino, 2020. http://hdl.handle.net/11583/2809317.
Testo completoHehr, Adam J. "Process Control and Development for Ultrasonic Additive Manufacturing with Embedded Fibers". The Ohio State University, 2016. http://rave.ohiolink.edu/etdc/view?acc_num=osu1461153463.
Testo completoKumara, Chamara. "Microstructure Modelling of Additive Manufacturing of Alloy 718". Licentiate thesis, Högskolan Väst, Avdelningen för avverkande och additativa tillverkningsprocesser (AAT), 2018. http://urn.kb.se/resolve?urn=urn:nbn:se:hv:diva-13197.
Testo completoArgenio, Paolo. "Additive manufacturing of metal alloys for aerospace application: design, production, repair and optimization". Doctoral thesis, Universita degli studi di Salerno, 2018. http://hdl.handle.net/10556/3032.
Testo completoIn the industrial field the employment of innovative fabrication technologies is emerging to the purpose of cost reduction and flexibility. In particular, great interest is addressed to additive manufacturing (AM) techniques, which allow to obtain complex parts based on CAD models. AM enables the fabrication of parts with complex geometry that are impractical to be manufactured using conventional subtractive manufacturing methods. Basically, all of the AM techniques employ the same basic principle: the final component is fabricated by means of layer by layer addition of the material. Today, in addition to plastic material, several metallic materials including steel, aluminium, nickel-based superalloys, cobalt-base alloys and titanium alloys may be processed to full dense parts with properties complying with the requirements of industrial applications. There has been particular interest in aerospace and biomedical industries owing to the possibility for high performance parts with reduced overall cost for manufacturing. For the aerospace industry this could lead to a reduction of required raw materials used to fabricate an in-service component, which is known as the “buy-to-fly” ratio. AM could also lead to new innovations for lightweight structures for several applications. Repairing and overhaul of in-service parts is possible as well. Furthermore, AM provides the potential to enable novel product design which would be impossible to be managed using conventional subtractive processes... [edited by author]
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Sequeira, Almeida P. M. "Process control and development in wire and arc additive manufacturing". Thesis, Cranfield University, 2012. http://dspace.lib.cranfield.ac.uk/handle/1826/7845.
Testo completoRoca, Jaime Bonnín. "Leaders and Followers: Challenges and Opportunities in the Adoption of Metal Additive Manufacturing Technologies". Research Showcase @ CMU, 2017. http://repository.cmu.edu/dissertations/1092.
Testo completoGibbs, Jonathan Sutton. "Testbeds for quality and porosity control in metal additive manufacturing by selective laser melting". Thesis, Massachusetts Institute of Technology, 2018. http://hdl.handle.net/1721.1/120394.
Testo completoCataloged from PDF version of thesis.
Includes bibliographical references (pages 277-283).
Selective laser melting (SLM) is a metal additive manufacturing process that can achieve high local density and near-net shape geometric accuracy. The dynamics of the meltpool and stability of the melt track upon cooling are critical to the microstructure, porosity, and final properties of the solidified material. Recent studies are replete with optimization of SLM scan parameters, yet there is need to develop a more fundamental understanding of how meltpool dynamics influence the SLM process, which may lead to new means of process control. First, a custom-built SLM testbed is presented integrating precision recoating, high resolution thermal metrology, and the capability to fabricate novel hybrid composites through selective doping of the powder bed by inkjet deposition. An initial demonstration of this testbed relates basic scan strategies to thermal history and resultant porosity in as-built alloy 316L austenitic stainless steel. Second, the thesis will investigate the influence of elevated ambient gas pressure on the meltpool and solidified track to elucidate how pressure may be used as a control variable to influence surface quality, porosity and material loss due to evaporation with the ultimate objective of improving processing throughput for 316L. Third, a preliminary study is performed on the generation of fine porosity by SLM, using powder feedstock mixed with a gassing agent, in combination with control of build environment pressure.
by Jonathan S. Gibbs.
Ph. D.
Narra, Sneha Prabha. "Melt Pool Geometry and Microstructure Control Across Alloys in Metal Based Additive Manufacturing Processes". Research Showcase @ CMU, 2017. http://repository.cmu.edu/dissertations/914.
Testo completoEverton, Sarah. "Ensuring the quality of components produced by metal additive manufacturing using laser generated ultrasound". Thesis, University of Nottingham, 2018. http://eprints.nottingham.ac.uk/51651/.
Testo completoDagres, Ioannis. "Simulation-guided lattice geometry optimization of a lightweight metal marine propeller for additive manufacturing". Thesis, Massachusetts Institute of Technology, 2019. https://hdl.handle.net/1721.1/122309.
Testo completoThesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2019
Cataloged from PDF version of thesis.
Includes bibliographical references (pages 149-153).
Additive manufacturing (AM) is one of the most promising emerging technologies for advanced mechanical systems. When compared to conventional manufacturing processes, AM offers major advantages in production of complex components, enhanced performance, material savings, and supply chain management. These advantages are driving a shift towards AM in marine industry, which is highlighted by recent relative publications of the American Bureau of Shipping (ABS) and others. This thesis focuses on the design of an exemplary marine propeller that leverages the advantages of AM through simulation-guided design of an internal lattice structure. Specifically, a B-series Wageningen three-blade propeller model, provided by Naval Warfare Surface Center (NSWC) Carderock, was used as a baseline. Its open water loading conditions were calculated numerically using OpenFOAM®, a computational fluid dynamics (CFD) software. The CFD results were verified using the provided test data, the thrust and torque coefficients differed by a maximum of 2.7%. The derived loads were introduced to the Finite Element Analysis (FEA) based optimization utility in Autodesk® Netfabb Ultimate, in order to identify the optimum lattice geometry for this application. The design limitations were dictated by the material (316SL stainless steel), the metal additive manufacturing process, and the propeller outer geometry.A variety of lattice infill designs were generated to create a design trade space and conclude to the most appropriate design for this application. The design with the best performance was a hexagonal grid lattice with 1 mm wall thickness, which was prescribed as a manufacturing constraint (i.e., the thinnest wall). The material volume was reduced by more than 50%, while exhibiting a satisfactory safety factor based on the material properties and the simulated loads. Sections of the propeller were prototyped by Desktop Metal Studio System[superscript TM].
by Ioannis Dagres.
Nav. E.
S.M.
Nav.E. Massachusetts Institute of Technology, Department of Mechanical Engineering
S.M. Massachusetts Institute of Technology, Department of Mechanical Engineering
Andurand, Lewis. "Développement d'une méthode de génération de trajectoire versatile pour la réalisation de pièces par procédés DED multi-axes à partir de surfaces facettisées". Electronic Thesis or Diss., Toulon, 2023. http://www.theses.fr/2023TOUL0001.
Testo completoAdditive manufacturing is a category of processes that allows the production of mechanical parts by the adding of material. Directed Energy Deposition (DED) processes can be combined with multi-axis robots and are a promising option to obtain parts with complex structures. However, the path generation methods and the machine structures used remain an issue. With innovations in these areas, the industrial possibilities would increase tenfold.This thesis presents a numerical and systematic path generation method based on meshed surfaces and adapted to DED processes. The method was validated through simulations on minimal triply periodic surfaces and allows the creation of a first deposition path that meets the distance constraint between the part and the tool. This first path can be combined with region prioritization feedback to obtain a final path adapted to the physical warnings provided by the robot, the manufacturing material and the tool
Snelling, Jr Dean Andrew. "A Process for Manufacturing Metal-Ceramic Cellular Materials with Designed Mesostructure". Diss., Virginia Tech, 2003. http://hdl.handle.net/10919/51606.
Testo completoPh. D.
Snelling, Dean Andrew Jr. "A Process for Manufacturing Metal-Ceramic Cellular Materials with Designed Mesostructure". Diss., Virginia Tech, 2015. http://hdl.handle.net/10919/51606.
Testo completoPh. D.
Linn, John Ross. "Characterizing Interfacial Bonds in Hybrid Metal AM Structures". BYU ScholarsArchive, 2018. https://scholarsarchive.byu.edu/etd/7030.
Testo completo