Journal articles: 'Material manufacturing'

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Smith, Paul, and Allan Rennie. "Computer aided material selection for additive manufacturing materials." Virtual and Physical Prototyping 5, no. 4 (November 8, 2010): 209–13. http://dx.doi.org/10.1080/17452759.2010.527556.

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Eagar, Thomas W. "Materials Manufacturing." MRS Bulletin 17, no. 4 (April 1992): 27–34. http://dx.doi.org/10.1557/s0883769400041038.

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The behavior of successful manufacturing companies has changed in response to the accelerating pace of technological development in recent years. Manufacturing firms are under greater pressure than ever to bring new products and processes to market rapidly, with lower costs and higher quality than achieved in the past. In addition, the establishment of a global economy no longer dominated solely by the United States has required firms to expand their outlooks and horizons. Successful firms must take a multinational view, understanding and serving local customer needs while maintaining the efficiency of a global enterprise. This requires greater flexibility in manufacturing and distributing new products.As the business environment for materials manufacturing changes, so too does our measure of materials performance. Traditionally, materials scientists and engineers have emphasized processing, structure and properties, and the way they come together to produce performance of a product in a given application. However, as shown by Figure 1, there are several additional dimensions to performance. In particular, successful commercial performance depends not only on the physical properties of the material but also on our ability to shape it into a useful object in an economical and timely manner. Without shape, the product cannot serve its intended function, and without economical production, the product's usefulness is limited to fewer, higher value applications. Achieving more rapid and more consistent commercial success from advanced materials requires emphasizing not only the process by which the material is made but the process by which the material achieves its geometry and function, while at the same time maintaining the ability to bring these materials to market rapidly at an economical price. Indeed, the cost delay in commercializing a new material can be the key to success or failure.

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SHINTANI, Daisuke. "Material and Manufacturing Technology." Journal of the Society of Materials Science, Japan 63, no. 11 (2014): 812. http://dx.doi.org/10.2472/jsms.63.812.

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IKESHOJI, Toshi-Taka. "Multiple Material Additive Manufacturing." JOURNAL OF THE JAPAN WELDING SOCIETY 88, no. 6 (2019): 489–96. http://dx.doi.org/10.2207/jjws.88.489.

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Moslah Salman, Mohammed, and Mohammad Zohair Yousif. "MANUFACTURING GREEN CEMENTING MATERIAL." Journal of Engineering and Sustainable Development 23, no. 06 (November 1, 2019): 55–69. http://dx.doi.org/10.31272/jeasd.23.6.5.

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James, T. "Material ambitions [aerospace manufacturing]." Engineering & Technology 3, no. 11 (June 21, 2008): 66–69. http://dx.doi.org/10.1049/et:20081109.

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Jiayong, Yan, Liu Baorong, Yang Kai, Liu Hanliang, Zhang Bin, Zhang Lixin, and Wang Cunyi. "Research of Materials and Manufacturing Technology System for On-orbit Manufacturing." E3S Web of Conferences 385 (2023): 01015. http://dx.doi.org/10.1051/e3sconf/202338501015.

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On-orbit manufacturing is affected by space microgravity, high vacuum, large temperature variation, strong radiation and other environmental factors, which also puts forward new requirements for materials and process methods suitable for on-orbit manufacturing. This paper summarizes the current research status of different scholars on materials and technologies for on-orbit manufacturing. The main application scenarios and requirements of on-orbit manufacturing are analysed. The technical capability requirements under different application requirements are analysed. Then according to the material source, material use and manufacturability, the material system for in-orbit manufacturing is established. According to different technical requirements, the manufacturing technology system of on-orbit manufacturing is established. From the point of view of materials and technology, the key technical directions that should be broken through in on-orbit manufacturing are put forward. It can provide reference for the subsequent research on materials and process technology of on-orbit manufacturing.

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Barnett, Eric, and Clément Gosselin. "Weak support material techniques for alternative additive manufacturing materials." Additive Manufacturing 8 (October 2015): 95–104. http://dx.doi.org/10.1016/j.addma.2015.06.002.

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P., KOŠŤÁL, MUDRIKOVÁ A., and VELÍŠEK K. "MATERIAL FLOW IN FLEXIBLE MANUFACTURING." International Conference on Applied Mechanics and Mechanical Engineering 13, no. 13 (May 1, 2008): 111–20. http://dx.doi.org/10.21608/amme.2008.39731.

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Chang, Sheng-Hung, Wen-Liang Lee, and Rong-Kwei Li. "Manufacturing bill-of-material planning." Production Planning & Control 8, no. 5 (January 1997): 437–50. http://dx.doi.org/10.1080/095372897235019.

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Choi, S. H., Y. Cai, and H. H. Cheung. "Reconfigurable Multi-material Layered Manufacturing." Computer-Aided Design and Applications 12, no. 4 (January 23, 2015): 439–51. http://dx.doi.org/10.1080/16864360.2014.997640.

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Adelaja, Adesoji O. "Material Productivity in Food Manufacturing." American Journal of Agricultural Economics 74, no. 1 (February 1992): 177–85. http://dx.doi.org/10.2307/1243002.

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Singh, Rupinder, Ranvijay Kumar, Ilenia Farina, Francesco Colangelo, Luciano Feo, and Fernando Fraternali. "Multi-Material Additive Manufacturing of Sustainable Innovative Materials and Structures." Polymers 11, no. 1 (January 4, 2019): 62. http://dx.doi.org/10.3390/polym11010062.

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This paper highlights the multi-material additive manufacturing (AM) route for manufacturing of innovative materials and structures. Three different recycled thermoplastics, namely acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), and high impact polystyrene (HIPS) (with different Young’s modulus, glass transition temperature, rheological properties), have been selected (as a case study) for multi-material AM. The functional prototypes have been printed on fused deposition modelling (FDM) setup as tensile specimens (as per ASTM D638 type-IV standard) with different combinations of top, middle, and bottom layers (of ABS/PLA/HIPS), at different printing speed and infill percentage density. The specimens were subjected to thermal (glass transition temperature and heat capacity) and mechanical testing (peak load, peak strength, peak elongation, percentage elongation at peak, and Young’s modulus) to ascertain their suitability in load-bearing structures, and the fabrication of functional prototypes of mechanical meta-materials. The results have been supported by photomicrographs to observe the microstructure of the analyzed multi-materials.

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Akinlabi, Esther Titilayo, Stephen Akinwale Akinlabi, Rasheedat Modupe Mahamood, and Evgenii Valeryevich Murashkin. "Additive manufacturing technology: laser material processing and functionally graded materials." Вестник Чувашского государственного педагогического университета им. И.Я. Яковлева. Серия: Механика предельного состояния, no. 2(44) (December 14, 2020): 164. http://dx.doi.org/10.37972/chgpu.2020.44.2.021.

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Professor Akinlabi’s research and her team has focused on the field of advanced and modern manufacturing processes like Laser Additive Manufacturing (AM), in particular laser material processing. Her other research work is focused on laser metal deposition and functionally graded materials of titanium-based alloys and other materials. Some of the studies she has been involved in focus on cladding titanium with titanium carbide for enhanced wear properties, the cladding of titanium alloy biological implants with hydroxyapatite (HAP) for improved osteo-integration, and the cladding of Grade 5 titanium alloy with copper for improved corrosion properties for marine applications. Akinlabi focuses her investigations on the development of advanced metallic coatings on Ti-6Al-4V substrate using additive manufacturing technology for improved surface performance; with targeted applications in the aerospace, automotive, and shipbuilding industries. This work makes a substantial contribution to knowledge by bringing the theoretical clarity and experimental studies required for the effective assessment of surface degradation mechanisms in additive manufactured Ti-6Al-4V alloy. This is ascribed to the elimination of high residual stresses and crack formation through the optimization of laser processing parameters, leading to enhanced quality of the coatings, surface adhesion between the substrate and the reinforcement materials, microstructural evolution and thus improved mechanical properties. Her research was developed to produce advanced innovative corrosion-wear resistant coatings with enhanced hardness, tribological property, and sustainable anti-corrosion performance thereby, consequently lengthening the lifespan and durability of titanium and its alloys, eliminating material loss and equipment damage, minimizing cost of maintenance, and reduced failure of this material. Despite all the benefits derived from AM technology, there are still a lot of unresolved issues with the technology that has hindered its performance and commercialisation thereby limiting its application to high tolerant utilizations. Professor Akinlabi research on additive manufacturing techniques had produced near-net-shape, light weight and high strength components which has gradually revolutionized the manufacturing sector. The use of the technology is now providing sustainable production benefits, as ability to repair and manufacture components can now be employed to increase product life circle. Against this background, the Additive Manufacturing technology is in itself referred to as a technology of the future despite its versatile applications in the industry. On the other hand, Functionally Graded Materials (FGMs) are advanced materials usually developed for specific and tailored applications. The FGMs also referred to as materials of the future as its applications are not yet fully explored for tailored applications. In this talk, Prof Akinlabi shared some of her research endeavours in the field of AM and FGMs, and also shared the scope on the primary objectives of the joint project which was to be undertaken on FGM of Titanium alloy and Titanium Carbide.

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Sponchiado, Riccardo, Stefano Rosso, Pierandrea Dal Fabbro, Luca Grigolato, Hamada Elsayed, Enrico Bernardo, Mattia Maltauro, et al. "Modeling Materials Coextrusion in Polymers Additive Manufacturing." Materials 16, no. 2 (January 14, 2023): 820. http://dx.doi.org/10.3390/ma16020820.

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Material extrusion additive manufacturing enables us to combine more materials in the same nozzle during the deposition process. This technology, called material coextrusion, generates an expanded range of material properties, which can gradually change in the design domain, ensuring blending or higher bonding/interlocking among the different materials. To exploit the opportunities offered by these technologies, it is necessary to know the behavior of the combined materials according to the materials fractions. In this work, two compatible pairs of materials, namely Polylactic Acid (PLA)-Thermoplastic Polyurethane (TPU) and Acrylonitrile Styrene Acrylate (ASA)-TPU, were investigated by changing the material fractions in the coextrusion process. An original model describing the distribution of the materials is proposed. Based on this, the mechanical properties were investigated by analytical and numerical approaches. The analytical model was developed on the simplified assumption that the coextruded materials are a set of rods, whereas the more realistic numerical model is based on homogenization theory, adopting the finite element analysis of a representative volume element. To verify the deposition model, a specific experimental test was developed, and the modeled material deposition was superimposed and qualitatively compared with the actual microscope images regarding the different deposition directions and material fractions. The analytical and numerical models show similar trends, and it can be assumed that the finite element model has a more realistic behavior due to the higher accuracy of the model description. The elastic moduli obtained by the models was verified in experimental tensile tests. The tensile tests show Young’s moduli of 3425 MPa for PLA, 1812 MPa for ASA, and 162 MPa for TPU. At the intermediate material fraction, the Young’s modulus shows an almost linear trend between PLA and TPU and between ASA and TPU. The ultimate tensile strength values are 63.9 MPa for PLA, 35.7 MPa for ASA, and 63.5 MPa for TPU, whereas at the intermediate material fraction, they assume lower values. In this initial work, the results show a good agreement between models and experiments, providing useful tools for designers and contributing to a new branch in additive manufacturing research.

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Lecký, Šimon, Stefan Václav, Dávid Michal, Róbert Hrušecký, Peter Košťál, and Ivan Molnár. "Assembly Tool Manufacturing and Optimization for Polylactic Acid Additive Manufacturing." Materials Science Forum 952 (April 2019): 153–62. http://dx.doi.org/10.4028/www.scientific.net/msf.952.153.

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Paper focuses on additive manufacturing of assembly tool for hole selection. One of the most important part in design and optimization process in additive manufacturing for assembly tool is material selection and technology. In this case was chosen plastic material know as poly-lactic-acid. Polylactic acid has low shrinkage and huge potential in assembly tooling and assembly fixture manufacturing. Main benefits are in use of additive manufacturing for this purpose because of huge manufacturing variability and time savings in case of frequent design changes. From filament fused fabrication technology stand point is important to determine right manufacturing orientation of part. Main material benefit is bio-degradability and recyclability. Current trend in manufacturing is bio materials, clean manufacturing and ecofriendly products. Correct orientation of assembly tool will optimize manufacturing process in one way. Article is aimed on manufacturing precision in each orientation of part on build late. With right orientation of part in additive manufacturing process is determined exact precision of assembly tool manufacturing. For measurement was used coordinate-measuring machine. In this case measurements and precision checking are made only in exact spots where is needed the most precise distance

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17

Greeff, G. P. "Material Flow Rate Estimation in Material Extrusion Additive Manufacturing." NCSL International measure 13, no. 1 (2021): 46–56. http://dx.doi.org/10.51843/measure.13.1.5.

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The additive manufacturing of products promises exciting possibilities. Measurement methodologies, which measure an in-process dataset of these products and interpret the results, are essential. However, before developing such a level of quality assurance several in-process measurands must be realized. One of these is the material flow rate, or rate of adding material during the additive manufacturing process. Yet, measuring this rate directly in material extrusion additive manufacturing presents challenges. This work presents two indirect methods to estimate the volumetric flow rate at the liquefier exit in material extrusion, specifically in Fused Deposition Modeling or Fused Filament Fabrication. The methods are cost effective and may be applied in future sensor integration. The first method is an optical filament feed rate and width measurement and the second is based on the liquefier pressure. Both are used to indirectly estimate the volumetric flow rate. The work also includes a description of linking the G-code command to the final print result, which may be used to create a per extrusion command model of the part.

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Shaukat, Usman, Elisabeth Rossegger, and Sandra Schlögl. "A Review of Multi-Material 3D Printing of Functional Materials via Vat Photopolymerization." Polymers 14, no. 12 (June 16, 2022): 2449. http://dx.doi.org/10.3390/polym14122449.

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Additive manufacturing or 3D printing of materials is a prominent process technology which involves the fabrication of materials layer-by-layer or point-by-point in a subsequent manner. With recent advancements in additive manufacturing, the technology has excited a great potential for extension of simple designs to complex multi-material geometries. Vat photopolymerization is a subdivision of additive manufacturing which possesses many attractive features, including excellent printing resolution, high dimensional accuracy, low-cost manufacturing, and the ability to spatially control the material properties. However, the technology is currently limited by design strategies, material chemistries, and equipment limitations. This review aims to provide readers with a comprehensive comparison of different additive manufacturing technologies along with detailed knowledge on advances in multi-material vat photopolymerization technologies. Furthermore, we describe popular material chemistries both from the past and more recently, along with future prospects to address the material-related limitations of vat photopolymerization. Examples of the impressive multi-material capabilities inspired by nature which are applicable today in multiple areas of life are briefly presented in the applications section. Finally, we describe our point of view on the future prospects of 3D printed multi-material structures as well as on the way forward towards promising further advancements in vat photopolymerization.

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Wu, Dai, and Guo Fu Yin. "Integrated Product Data Link for Discrete Manufacturing." Key Engineering Materials 579-580 (September 2013): 386–91. http://dx.doi.org/10.4028/www.scientific.net/kem.579-580.386.

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This paper analyzed the traditional product data structure and the lack in the product data link based on the drawings specified for the product data link of discrete manufacturing in the information integration applications, also made research on the main objective, the material in the product design and manufacturing management of discrete manufacturing enterprise, proposed the product data structure based on the material and manufacturing-oriented. Taking the material as the carrier of product data link, the paper completely and digitally defined the material during the engineering design and process design, which had the material relativity and fully of the manufacturing sequential relationship. So that PDM system was responsible for the providing and managing of the data structure of digital materials, and ERP system was responsible for managing the data structure and business data of the real materials, this would realize the non-gap product data link of discrete manufacturing enterprise in the information integration applications, erase the product data broken link between the PDM and ERP system.

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Shinde, Dinesh, Kishore N. Mistry, Suyog Jhavar, and Sunil Pathak. "A Review on Non-Asbestos Friction Materials: Material Composition and Manufacturing." Advanced Materials Research 1150 (November 2018): 22–42. http://dx.doi.org/10.4028/www.scientific.net/amr.1150.22.

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The peculiar feature of friction materials to absorb the kinetic energy of rotating wheels of an automobile to control the speed makes them remarkable in automobile field. The regulation of speed cannot be achieved with the use of single phase material as a friction material. Consequently, the friction material should be comprised of composite materials which consist of several ingredients. Incidentally, the friction materials were formulated with friction modifier, binders, fillers and reinforcements. Due to its pleasant physical properties, asbestos was being used as a filler. Past few decades, it is found that asbestos causes dangerous cancer to its inhaler, which provides a scope its replacement. Several attempts have been made to find an alternative to the hazardous asbestos. The efforts made by different researchers for the impact of every composition of composite friction material in the field are reviewed and studied for their effect on the properties of friction material. Surface morphological studies of different friction material are compared to interpret the concept of surface wear and its correlation with material properties.

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Lee, Ho Sung, and Kookil No. "Materials and Manufacturing Technology for Aerospace Application." Key Engineering Materials 707 (September 2016): 148–53. http://dx.doi.org/10.4028/www.scientific.net/kem.707.148.

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This paper gives an overview of current work in materials and manufacturing technology for aerospace application. Finding the best material to use for a particular application is not simple and it depends on many factors including mission requirements like performance and safety, design requirements, strength to density ratio, operating temperature, and material technology prospects like current state of affordable materials/processes technologies. Materials with high specific strength have long been popular with the aerospace industry, as aerospace vehicle made from such materials provide the required strength with less weight, thereby increasing payload and reducing operating cost. Typical examples are polymer matrix composite and aluminum-lithium alloys for aerospace structures. In liquid rocket propulsion systems, improved high-temperature capability offers the greatest performance payoff, with improved mechanical strength and lower weight also being important. For spacecraft, materials with improved resistance to radiation and atomic oxygen are required. Since before a material can be used in an aerospace system, it must be qualified for use, materials qualification procedure is also presented with an example of shared data.

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Garcia-Granada, A. A., H. Rostro-González, J. M. Puigoriol-Forcada, and G. Reyes-Pozo. "Open material database for tensile test properties of additive manufacturing materials." IOP Conference Series: Materials Science and Engineering 1294, no. 1 (December 1, 2023): 012043. http://dx.doi.org/10.1088/1757-899x/1294/1/012043.

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Abstract In recent years, the investigation of material properties within additive manufacturing, also known as 3D printing, has gained significant research attention. The intricate interplay between numerous fabrication parameters and the resultant material properties of 3D-printed components has become crucial, particularly for enabling effective topology optimization. Considering this, we propose the establishment of an accessible open database. This repository stores a comprehensive collection of fabrication files corresponding to each distinct material and printer combination, accompanied by the outcomes of meticulous tensile testing. To support the research community, our initiative extends to the inclusion of material provider datasheets, facilitating comprehensive result comparisons. A standardized approach utilizing consistently applied strain rates is recommended, focusing on a compact dog bone specimen design. This pioneering attempt encompasses an expansive array of data derived from 25 distinct materials and 9 diverse printers, meticulously capturing the inherent variability within the samples. The database catalogues the complete spectrum of tensile test data, encompassing various essential measurements such as mass, and crucial material properties including Young’s modulus, yield stress, fracture strain, and absorbed energy. These recorded metrics can be seamlessly correlated against density, manufacturing time, or cost parameters, enabling the generation of insightful plots and analysis. Through this collaborative effort, we aim to provide researchers with a robust foundation for informed decision-making and advancements in additive manufacturing.

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Costa, José, Elsa Sequeiros, Maria Teresa Vieira, and Manuel Vieira. "Additive Manufacturing." U.Porto Journal of Engineering 7, no. 3 (April 30, 2021): 53–69. http://dx.doi.org/10.24840/2183-6493_007.003_0005.

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Additive manufacturing (AM) is one of the most trending technologies nowadays, and it has the potential to become one of the most disruptive technologies for manufacturing. Academia and industry pay attention to AM because it enables a wide range of new possibilities for design freedom, complex parts production, components, mass personalization, and process improvement. The material extrusion (ME) AM technology for metallic materials is becoming relevant and equivalent to other AM techniques, like laser powder bed fusion. Although ME cannot overpass some limitations, compared with other AM technologies, it enables smaller overall costs and initial investment, more straightforward equipment parametrization, and production flexibility.This study aims to evaluate components produced by ME, or Fused Filament Fabrication (FFF), with different materials: Inconel 625, H13 SAE, and 17-4PH. The microstructure and mechanical characteristics of manufactured parts were evaluated, confirming the process effectiveness and revealing that this is an alternative for metal-based AM.

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Zheng, Xiaoyu, Christopher Williams, Christopher M. Spadaccini, and Kristina Shea. "Perspectives on multi-material additive manufacturing." Journal of Materials Research 36, no. 18 (September 28, 2021): 3549–57. http://dx.doi.org/10.1557/s43578-021-00388-y.

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Cai, Hong Xia, Ming Yu Dai, and Tao Yu. "Material Coding for Aircraft Manufacturing Industry." Journal of Aerospace Technology and Management 6, no. 2 (May 28, 2014): 183–91. http://dx.doi.org/10.5028/jatm.v6i2.315.

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Patrick, Chris. "Lasers advance 2D quantum material manufacturing." Scilight 2019, no. 25 (June 21, 2019): 250014. http://dx.doi.org/10.1063/1.5115490.

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Bandyopadhyay, Amit, and Bryan Heer. "Additive manufacturing of multi-material structures." Materials Science and Engineering: R: Reports 129 (July 2018): 1–16. http://dx.doi.org/10.1016/j.mser.2018.04.001.

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Yeh, Ruey-Ling, Ching Liu, Ben-Chang Shia, Yu-Ting Cheng, and Ya-Fang Huwang. "Imputing manufacturing material in data mining." Journal of Intelligent Manufacturing 19, no. 1 (November 21, 2007): 109–18. http://dx.doi.org/10.1007/s10845-007-0067-z.

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Kanecka, Beata. "MATERIAL MANAGEMENT IN A MANUFACTURING COMPANY." Acta Universitatis Nicolai Copernici. Zarządzanie 47, no. 2 (November 5, 2020): 67. http://dx.doi.org/10.12775/aunc_zarz.2020.02.006.

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Jain, Prashant K., Pulak M. Pandey, and P. V. M. Rao. "Tailoring material properties in layered manufacturing." Materials & Design 31, no. 7 (August 2010): 3490–98. http://dx.doi.org/10.1016/j.matdes.2010.02.029.

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Schneck, Matthias, Max Horn, Maik Schindler, and Christian Seidel. "Capability of Multi-Material Laser-Based Powder Bed Fusion—Development and Analysis of a Prototype Large Bore Engine Component." Metals 12, no. 1 (December 25, 2021): 44. http://dx.doi.org/10.3390/met12010044.

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Additive Manufacturing (AM) allows the manufacturing of functionally graded materials (FGM). This includes compositional grading, which enables the allocation of desired materials corresponding to local product requirements. An upcoming AM process for the creation of metal-based FGMs is laser-based powder bed fusion (PBF-LB/M) utilized for multi-material manufacturing (MM). Three-dimensional multi-material approaches for PBF-LB/M are stated to have a manufacturing readiness level (MRL) of 4 to 5. In this paper, an advancement of multi-material technology is presented by realizing an industry-relevant complex part as a prototype made by PBF-LB/M. Hence, a multi-material injection nozzle consisting of tool steel and a copper alloy was manufactured in a continuous PBF-LB/M process. Single material regions showed qualities similar to the ones resulting from mono-material processes. A geometrically defined transition zone between the two materials was achieved that showed slightly higher porosity than mono-material regions. Nevertheless, defects such as porosity, cracks, and material cross-contamination were detected and must be overcome in further MM technology development.

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Bányai, Tamás. "Optimization of routing problems in manufacturing supply." Advanced Logistic Systems - Theory and Practice 17, no. 4 (December 19, 2023): 14–22. http://dx.doi.org/10.32971/als.2023.026.

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The optimal design of a suitable material supply process is important for the continuous, smooth operation of manufacturing processes, which includes the transportation and handling of work pieces, components, tools, equipment, pallets, packaging materials, and measuring instruments. The most common form of implementation of these material handling processes, especially in mass production, is the milkrun supply. In this paper, the author presents a method to optimise the milkrun material supply processes in manufacturing. The author gives a brief overview of research results related to milkrun-based material supply solutions. An Excel Solver-based optimization method is presented that is suitable to support the design of an optimal material supply process in any manufacturing environment by determining optimal material supply routes and optimal number of milkrun trolleys, depending on the supply demand, location of warehouse and manufacturing cells and the capacity of the milkrun trolleys.

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Salmi, Mika. "Additive Manufacturing Processes in Medical Applications." Materials 14, no. 1 (January 3, 2021): 191. http://dx.doi.org/10.3390/ma14010191.

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Additive manufacturing (AM, 3D printing) is used in many fields and different industries. In the medical and dental field, every patient is unique and, therefore, AM has significant potential in personalized and customized solutions. This review explores what additive manufacturing processes and materials are utilized in medical and dental applications, especially focusing on processes that are less commonly used. The processes are categorized in ISO/ASTM process classes: powder bed fusion, material extrusion, VAT photopolymerization, material jetting, binder jetting, sheet lamination and directed energy deposition combined with classification of medical applications of AM. Based on the findings, it seems that directed energy deposition is utilized rarely only in implants and sheet lamination rarely for medical models or phantoms. Powder bed fusion, material extrusion and VAT photopolymerization are utilized in all categories. Material jetting is not used for implants and biomanufacturing, and binder jetting is not utilized for tools, instruments and parts for medical devices. The most common materials are thermoplastics, photopolymers and metals such as titanium alloys. If standard terminology of AM would be followed, this would allow a more systematic review of the utilization of different AM processes. Current development in binder jetting would allow more possibilities in the future.

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Kehinde Andrew Olu-lawal, Oladiran Kayode Olajiga, Adeniyi Kehinde Adeleke, Emmanuel Chigozie Ani, and Danny Jose Portillo Montero. "INNOVATIVE MATERIAL PROCESSING TECHNIQUES IN PRECISION MANUFACTURING: A REVIEW." International Journal of Applied Research in Social Sciences 6, no. 3 (March 17, 2024): 279–91. http://dx.doi.org/10.51594/ijarss.v6i3.886.

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Precision manufacturing plays a pivotal role in various industries, demanding high accuracy, efficiency, and quality in the production process. The continual pursuit of innovation in material processing techniques is essential to meet evolving demands and challenges. This review explores the latest advancements and innovations in material processing methods within precision manufacturing. The review encompasses a comprehensive analysis of various innovative material processing techniques, including additive manufacturing, subtractive manufacturing, and hybrid approaches. Additive manufacturing, often referred to as 3D printing, has gained significant attention for its capability to produce complex geometries with high precision. The exploration of novel materials, such as metal alloys, polymers, and composites, expands the applicability of additive manufacturing in diverse industrial sectors. Subtractive manufacturing techniques, such as milling, turning, and grinding, are also undergoing transformative advancements to enhance precision and efficiency. Emerging technologies like abrasive waterjet machining, electrical discharge machining (EDM), and laser machining offer improved accuracy and surface finish while enabling the processing of a wide range of materials, including hard-to-machine alloys and composites. Hybrid manufacturing approaches, combining additive and subtractive techniques, are revolutionizing precision manufacturing by leveraging the strengths of both methods. These hybrid systems enable the production of intricate components with high precision, reduced lead times, and minimized material waste, addressing the challenges of traditional manufacturing processes. Furthermore, the review highlights advancements in process monitoring and control technologies, such as in-process sensing, real-time feedback systems, and adaptive control algorithms, facilitating enhanced quality assurance and productivity in precision manufacturing. The integration of advanced computational tools, simulation techniques, and artificial intelligence further augments the optimization and customization capabilities of material processing techniques, driving efficiency and innovation in precision manufacturing. Overall, this review provides valuable insights into the latest developments and trends in innovative material processing techniques, offering a roadmap for future research directions and applications in precision manufacturing industries. Keywords: Material, Processing, Techniques, Precision, Manufacturing, Review.

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Sangeetha, N., P. Monish, and V. M. Brathikan. "Review on various materials used in Additive Manufacturing." IOP Conference Series: Materials Science and Engineering 1228, no. 1 (March 1, 2022): 012015. http://dx.doi.org/10.1088/1757-899x/1228/1/012015.

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Abstract 3D printing or Additive manufacturing or Rapid prototyping is a technology where 3D structures are designed and printed which is currently doing good for the manufacturing sector of many industries such as automotive, aerospace, medical, jewellery, constructions etc. Additive Manufacturing is a fast-emerging technology which has been exceedingly used for mass customization and fabrication of free design sourced products. Additive manufacturing is a method where the materials are put together in a desired shape via a certain process with the appropriate material type. The property of the materials used for 3D printing is highly dependent on the type and composition of the material. The various types and compositions of materials hugely impacts their implementation in potential applications which is discussed in this paper. The dominantly used materials, their composition, their properties, their applications and their future scope are discussed. This paper gives a clear overview on the material technology used in the additive manufacturing industry.

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Liu, Ri Mei, and Shu Yuan Yang. "Research on Application and Analysis of Manufacturing Material Flow." Key Engineering Materials 584 (September 2013): 256–60. http://dx.doi.org/10.4028/www.scientific.net/kem.584.256.

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Manufacture is the pillar industry of national economy, yet its efficiency of the utilization of raw materials and energy needs increasing, and the consumption of environment needs improving urgently. From the perspective of material flow management, we introduce the material flow cost accounting (MFCA) to manufacturing enterprises and check computations according to two dimensions: value flow and material flow during the productive process. It can help achieve the goals of cutting the materials costs, saving the resources consumption and lowering environmental impact, thus the manufacturing enterprises can strengthen their competitive power and realize their own development.

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Tsuiki, Tomohiro. "Soundproof material for vehicle and method of manufacturing the material." Journal of the Acoustical Society of America 121, no. 1 (2007): 21. http://dx.doi.org/10.1121/1.2434291.

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Gouker, Regina M., Satyandra K. Gupta, Hugh A. Bruck, and Tobias Holzschuh. "Manufacturing of multi-material compliant mechanisms using multi-material molding." International Journal of Advanced Manufacturing Technology 30, no. 11-12 (February 22, 2006): 1049–75. http://dx.doi.org/10.1007/s00170-005-0152-4.

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Hasanov, Seymur, Suhas Alkunte, Mithila Rajeshirke, Ankit Gupta, Orkhan Huseynov, Ismail Fidan, Frank Alifui-Segbaya, and Allan Rennie. "Review on Additive Manufacturing of Multi-Material Parts: Progress and Challenges." Journal of Manufacturing and Materials Processing 6, no. 1 (December 27, 2021): 4. http://dx.doi.org/10.3390/jmmp6010004.

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Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in the automotive, aerospace, biomedical and dentistry fields were demonstrated. An investigation on the current challenges was also carried out to predict the future direction of MMAM processes. It was concluded that further research and development is needed in the design of multi-material interfaces, manufacturing processes and the material compatibility of MMAM parts.

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Gu, Dongdong, Xinyu Shi, Reinhart Poprawe, David L. Bourell, Rossitza Setchi, and Jihong Zhu. "Material-structure-performance integrated laser-metal additive manufacturing." Science 372, no. 6545 (May 27, 2021): eabg1487. http://dx.doi.org/10.1126/science.abg1487.

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Laser-metal additive manufacturing capabilities have advanced from single-material printing to multimaterial/multifunctional design and manufacturing. Material-structure-performance integrated additive manufacturing (MSPI-AM) represents a path toward the integral manufacturing of end-use components with innovative structures and multimaterial layouts to meet the increasing demand from industries such as aviation, aerospace, automobile manufacturing, and energy production. We highlight two methodological ideas for MSPI-AM—“the right materials printed in the right positions” and “unique structures printed for unique functions”—to realize major improvements in performance and function. We establish how cross-scale mechanisms to coordinate nano/microscale material development, mesoscale process monitoring, and macroscale structure and performance control can be used proactively to achieve high performance with multifunctionality. MSPI-AM exemplifies the revolution of design and manufacturing strategies for AM and its technological enhancement and sustainable development.

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Messimer, Sherri L., John M. Henshaw, John Montgomery, and John Rogers. "Composite design and manufacturing critiquing system." Artificial Intelligence for Engineering Design, Analysis and Manufacturing 10, no. 1 (January 1996): 65–79. http://dx.doi.org/10.1017/s0890060400001293.

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AbstractAn ongoing research effort is consolidating material and process knowledge in a critiquing system dealing with fuzzy criteria to aid designers in evaluating the incorporation of composite materials into their design. The extent of knowledge required to perform the task of evaluating composite processes and materials is often beyond the expertise of many design engineers as they lack understanding of the nature of composite material manufacturing. The system under development is known as the Composites Design and Manufacturing Critiquing System (CDMCS). The CDMCS critiques a submitted design through interaction with the user. An account of the strengths and weaknesses of the design is supplied to the user through the facilities. The current focus of the system is on process selection, but the system is generic so that other aspects of composite material manufacturing may be included. The system is implemented in Macintosh™ Common LISP. This article describes the features of the system that have been implemented. The system is currently being extended to cover more than the primary process component of the domain.

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Dârlău, Lucian-Corneliu. "Obtaining Metal Parts by Additive Manufacturing, as an Alternative to Traditional Manufacturing Methods – A Review." Bulletin of the Polytechnic Institute of Iași. Machine constructions Section 69, no. 1 (March 1, 2023): 61–80. http://dx.doi.org/10.2478/bipcm-2023-0005.

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Abstract The advantages of Additive Manufacturing (AM) over conventional manufacturing processes are incontestable: complex geometries of obtained parts, wide variety of materials (polymers, composites, low melting metal alloys) used, simple and cost-effective process. Material Extrusion (ME) (piston, filament or screw) is the most widespread AM technology. In this paper, a comparative analysis of different materials used in high reinforcement 3D printing is made. Thus, ceramic and metallic composites, composites with titanium particles, AISI M2 high speed steel powder and Nickel 625 alloy are presented. The conclusion of each study is that increasing powder concentration (up to 65%, by volume) increases parts density (up to 90%), improves sintering process, but narrows process parameters. A balance between raw material properties and processing parameters must be sought to obtain custom parts with optimal properties.

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Lou, Ching Wen, P. Chen, and Jia Horng Lin. "Manufacturing Process and Property Analysis of Sound Absorption Sandwich Board." Advanced Materials Research 55-57 (August 2008): 393–96. http://dx.doi.org/10.4028/www.scientific.net/amr.55-57.393.

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Typical fabric sound absorbing materials have excellent absorbing property in high frequency, but in low frequency the absorbing performance is bad. In this study the flame retarded hollow 3D crimp PET fiber and low melting point PET fiber were used to manufacture sound absorption sandwich board (SASB). By changing the skin material of sandwich structure that the low frequency of sound absorbed will improve. The SASB was combined with two skin materials and one core material. The skin materials were manufactured into the nonwoven fabrics by needle punched and thermal compressing process. The skin materials have two different thickness (0.02 mm and 0.5mm).The core material was combined five layers of loose nonwoven fabrics and bonding by thermal compressing at the same gauge (15 mm). The sound absorbing properties of core material and sandwich board were analyzed. The sound absorbing property was evaluated using two microphone impedance tube according to ASTM E1050-98. When the skin material thickness is 0.02 mm, both of the high frequency and low frequency sound absorption was optimized. When the skin material thickness is 0.5mm, the sound absorbing property is similar to typical fabric material. The high frequency sound absorption is excellent, but the low frequency sound absorption is bad.

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Bartolomeu, Flávio, and F. S. Silva. "Multi-Material Additive Manufacturing for Advanced High-Tech Components." Materials 15, no. 18 (September 16, 2022): 6433. http://dx.doi.org/10.3390/ma15186433.

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Multi-Material Additive Manufacturing for Advanced High-Tech Components is a new open Special Issue of Materials, which aims to publish original and review papers regarding new scientific and applied research and make great contributions to finding, exploring and understanding novel multi-material components via additive manufacturing [...]

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Taiwo Gabriel and Adeiza Muazu. "Assessment of Building Construction Materials at Manufacturing Industries in Nigeria." Applied Science and Engineering Journal for Advanced Research 1, no. 2 (March 31, 2022): 1–6. http://dx.doi.org/10.54741/asejar.1.2.1.

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To complete a construction project successfully, you'll need a good project control system. To ensure any chance of success, projects of significant size or complexity must be constantly managed. Control standards are used by the project team to ensure that progress is kept at acceptable levels. The purpose of the research is to look into material control in the Nigerian construction industry. The study's goal was to summarize what was already known about material control in construction production. The information was gathered by distributing a standardized questionnaire to experienced experts on building locations and in workplaces. The results demonstrate that 60 present of the locations employ material preparation to control materials, with quantity surveyors performing the majority of the control planning. The way building materials are created and controlled has problems such as lack of planning, , improper storage, late delivery of components to the job site, and poor material testing. The construction business ought to have a document established for controlling building materials; programme material control education should be undertaken, and the three basic techniques (scheduling, material planning, and ABC analysis) should be incorporated into controlling materials.

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Zhou, Longfei, Jenna Miller, Jeremiah Vezza, Maksim Mayster, Muhammad Raffay, Quentin Justice, Zainab Al Tamimi, Gavyn Hansotte, Lavanya Devi Sunkara, and Jessica Bernat. "Additive Manufacturing: A Comprehensive Review." Sensors 24, no. 9 (April 23, 2024): 2668. http://dx.doi.org/10.3390/s24092668.

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Additive manufacturing has revolutionized manufacturing across a spectrum of industries by enabling the production of complex geometries with unparalleled customization and reduced waste. Beginning as a rapid prototyping tool, additive manufacturing has matured into a comprehensive manufacturing solution, embracing a wide range of materials, such as polymers, metals, ceramics, and composites. This paper delves into the workflow of additive manufacturing, encompassing design, modeling, slicing, printing, and post-processing. Various additive manufacturing technologies are explored, including material extrusion, VAT polymerization, material jetting, binder jetting, selective laser sintering, selective laser melting, direct metal laser sintering, electron beam melting, multi-jet fusion, direct energy deposition, carbon fiber reinforced, laminated object manufacturing, and more, discussing their principles, advantages, disadvantages, material compatibilities, applications, and developing trends. Additionally, the future of additive manufacturing is projected, highlighting potential advancements in 3D bioprinting, 3D food printing, large-scale 3D printing, 4D printing, and AI-based additive manufacturing. This comprehensive survey aims to underscore the transformative impact of additive manufacturing on global manufacturing, emphasizing ongoing challenges and the promising horizon of innovations that could further elevate its role in the manufacturing revolution.

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Liu, Chenghao. "Jet engine blade: Design, material, and manufacturing." Theoretical and Natural Science 14, no. 1 (November 30, 2023): 42–46. http://dx.doi.org/10.54254/2753-8818/14/20240876.

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The engine is the most important part of an airplane. Since the blades of an engine are a major factor in jet engine performance, the research of engine blades has always been a hot topic in the field of aerospace. This paper summarizes the research status in the field of jet engine blades. As for the design of the jet engine blade, the design of aerofoil and the geometrical structure of the engine blade is introduced. In the material selection of engine blades, titanium alloy materials, and the application of composite materials are introduced. Electrochemical machining (ECM) and additive technology of engine blades are introduced. The differences between them and traditional casting techniques are compared. The comprehensive analysis shows that the research on engine blades is becoming more and more mature, but there are some challenges in further optimization of manufacturing technology and materials. This paper may offer a reference for the design of jet engine blade.

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Sauerwein, Marita, Jure Zlopasa, Zjenja Doubrovski, Conny Bakker, and Ruud Balkenende. "Reprintable Paste-Based Materials for Additive Manufacturing in a Circular Economy." Sustainability 12, no. 19 (September 29, 2020): 8032. http://dx.doi.org/10.3390/su12198032.

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The circular economy requires high-value material recovery to enable multiple product lifecycles. This implies the need for additive manufacturing to focus on the development and use of low-impact materials that, after product use, can be reconstituted to their original properties in terms of printability and functionality. We therefore investigated reprintable materials, made from bio-based resources. In order to equally consider material properties and recovery during development, we took a design approach to material development. In this way, the full material and product life cycle was studied, including multiple recovery steps. We applied this method to the development of a reprintable bio-based composite material for extrusion paste printing. This material is derived from natural and abundant resources, i.e., ground mussel shells and alginate. The alginate in the printing paste is ionically cross-linked after printing to create a water-resistant material. This reaction can be reversed to retain a printable paste. We studied paste composition, printability and material properties and 3D printed a design prototype. Alginate as a binder shows good printing and reprinting behaviour, as well as promising material properties. It thus demonstrates the concept of reprintable materials.

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Urhal, Pinar. "A novel printing channel design for multi-material extrusion additive manufacturing." MATEC Web of Conferences 318 (2020): 01024. http://dx.doi.org/10.1051/matecconf/202031801024.

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Additive manufacturing has a great potential in terms of its capability to produce components with complex geometries and to make multi-material and composite products by combining different materials in a single manufacturing platform. Current trends for the multi-material extrusion additive manufacturing process are categorized by multi-nozzle systems and multi-material inlet systems. In the case of multiple nozzle system, materials are deposited from different nozzles in sequence. On the other hand, in the case of multi-material inlet system, different materials are sent into a mixing tube and deposited as a mixture of materials. In this case, functionally graded parts can be fabricated by changing the volume fraction of two or more materials. Hence, the fabrication of parts with a continuous material supply by varying ratios for the extrusion technologies requires the development of printing heads with suitable printing channels, capable of varying the mixing ratio of different materials. To evaluate the effect of different printing channel designs on the material’s flow pattern and the functionally graded material printability, this paper presents a three-dimensional transient computational fluid dynamics (CFD) simulation of the two miscible liquid-liquid system in a printing channel. Different geometries and materials are considered

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Lamm, Meghan E., Lu Wang, Vidya Kishore, Halil Tekinalp, Vlastimil Kunc, Jinwu Wang, Douglas J. Gardner, and Soydan Ozcan. "Material Extrusion Additive Manufacturing of Wood and Lignocellulosic Filled Composites." Polymers 12, no. 9 (September 17, 2020): 2115. http://dx.doi.org/10.3390/polym12092115.

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Wood and lignocellulosic-based material components are explored in this review as functional additives and reinforcements in composites for extrusion-based additive manufacturing (AM) or 3D printing. The motivation for using these sustainable alternatives in 3D printing includes enhancing material properties of the resulting printed parts, while providing a green alternative to carbon or glass filled polymer matrices, all at reduced material costs. Previous review articles on this topic have focused only on introducing the use of natural fillers with material extrusion AM and discussion of their subsequent material properties. This review not only discusses the present state of materials extrusion AM using natural filler-based composites but will also fill in the knowledge gap regarding state-of-the-art applications of these materials. Emphasis will also be placed on addressing the challenges associated with 3D printing using these materials, including use with large-scale manufacturing, while providing insight to overcome these issues in the future.

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Journal articles on the topic 'Material manufacturing'

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