Dissertations / Theses on the topic 'Laser surface patterning'

The use of ultrafast lasers in material surface engineering has gained pre-eminence in recent years. This is due to optimal utility arising from their versatility, better process control, repeatability and high precision fabrication, without need for post processing. Reported in this thesis are experimental results on the use of picosecond laser to produce micro-patterns on cyclone components and their effects on flow characteristics. Results show that micro- dimples achieved reduction in dust accumulation within a multi-cyclone system considered, up to 78%. These micro-dimples when applied on the cyclone roof effected a 3% reduction in inlet velocity and 5% reduction on the dynamic pressure across the cyclone, without dust introduction. Results support the possibility for energy savings, without compromise on cyclone overall separation efficiency. Findings further demonstrated the effects of micro-riblets on cyclonic airflow at the wall boundary. Research outcomes supported the view that surface roughness of the cyclone roof could contribute on its dust separation capacity. Injection moulding was used to produce bumps on ABS plastic materials utilising picosecond laser machined micro-dimples on H13 tool steel. A statistical model detailing the interactions between the critical factors involved with picosecond laser interaction with H13 for micro-patterning was proposed. Critical factors identified were laser fluence, scanning speed and number of laser scans. In addition, results demonstrated the suitability of predicting depth of 40 - 100 µm for H13 tool steel, with 96% accuracy. The findings in this research could be explored to develop embedded micro/nano-wires within riblets through injection moulding, to effect electrically biased charging within the internal walls of a cyclone to aid dust separation processes.

Shape memory alloys (SMAs) are a unique class of smart materials exhibiting extraordinary properties with a wide range of applications in engineering, biomedical, and aerospace technologies. In this study, an advanced, efficient, low-cost, and highly scalable laser-assisted imprinting method with low environmental impact to create thermally controllable surface patterns is reported. Two different imprinting methods were carried out mainly on Ni50Ti50 (at. %) SMAs by using a nanosecond pulsed Nd:YAG laser operating at 1064 nm wavelength and 10 Hz frequency. First, laser pulses at selected fluences were directly focused on the NiTi surface, which generated pressure pulses of up to a few gigapascal (GPa), and thus created micro-indents. Second, a suitable transparent overlay serving as a confining medium, a sacrificial layer, and a mesh grid was placed on the NiTi sample, whereafter the laser was focused through the confinement medium, ablating the sacrificial layer to create plasma and pressure, and thus pushing and transferring the grid pattern onto the sample. Scanning electron microscope (SEM) and laser profiler images show that surface patterns with tailorable sizes and high fidelity could be obtained. The depth of the patterns was shown to increase and later level off with the increase in laser power and irradiation time. Upon heating, the depth profile of the imprinted SMA surfaces changed where the maximum depth recovery ratio of 30 % was observed. Recovery ratio decreased and saturated at about 15 % when the number of pulses were increased. A numerical simulation of the laser irradiation process was performed showing that considerably high pressure and temperature could be generated depending on the laser fluence. The stress wave closely followed the rise time of the laser pulse to its peak value and followed by the rapid attenuation and dispersion of the stress through the sample.

Direct Laser Interference Structuring (DLIP) is a manufacturing technology capable to functionalize large areas with high-precision periodic patterns. However, for industrial use of this emerging technology, solutions must be developed for specific requirements. With the objective of optimizing Direct Laser Interference Patterning in terms of process speed, an advanced optical module was developed that permits to superimpose two laser beams obtaining the interference pattern within an elongated area (linear spot) to meet the requirements of high-speed processing. After that, the influence of the process parameters on the quality of the surface patterns produced with the developed optical assembly was determined. It could be shown that the pulse overlap, in contrast to the applied average fluence, has a significant influence on the resulting structure heights of the produced patterns. Furthermore, it became apparent that during the course of the process, the underlying physical process dynamics seem to change, which was indicated by the resulting structure heights variations over the process. The gained findings will make a contribution to improving the quality of surface patterns produced with DLIP and to enabling reliable manufacturing qualities in the future.

Periodic surfaces structures with micrometer or submicrometer resolution produced on the surface of components can be used to improve their mechanical, biological or optical properties. In particular, these surfaces can control the tribological performance of parts, for instance in the automotive industry. In the recent years, substantial efforts have been made to develop new technologies capable to produce functionalized surfaces. One of these technologies is Direct Laser Interference Patterning (DLIP), which permits to combine high fabrication speed with high resolution even in the sub-micrometer range. In DLIP, a laser beam is split into two or more coherent beams which are guided to interfere on the work piece surface. This causes modulated laser intensities over the component’s surface, enabling the direct fabrication of a periodic pattern based on selective laser ablation or melting. Depending on the angle between the laser beams and the wavelength of the laser, the pattern’s spatial period can be perfectly controlled. In this study, we introduce new modular DLIP processing heads, developed at the Fraunhofer IWS and the Technische Universität Dresden for high speed surface laser patterning of polymers and metals. For the first time it is shown that effective patterning speeds of up to 0.90 m2/min and 0.36 m²/min are possible on polymer and metals, respectively. Line- and dot-like surface architectures with spatial periods between 7 μm and 22 μm are shown.

This research explored a Digital Laser Dye (DLD) patterning process as an alternative coloration method within a textile design practice context. An interdisciplinary framework employed to carry out the study involved Optical Engineering, Dyeing Chemistry, Textile Design and Industry Interaction through collaboration with the Society of Dyers and Colourists. In doing so, combined creative, scientific and technical methods facilitated design innovation. Standardized polyester (PET) knitted jersey and plain, woven fabrics were modified with CO2 laser technology in order to engineer dye onto the fabric with high-resolution graphics. The work considered the aesthetic possibilities, production opportunities and environmental potential of the process compared to traditional and existing surface design techniques. Laser-dyed patterns were generated by a digital dyeing technique involving CAD, laser technology and dye practices to enable textile coloration and patterning. An understanding of energy density was used to define the tone of a dye in terms of colour depth in relation to the textile. In doing so, a system for calibrating levels of colour against laser energy in order to build a tonal image was found. Central to the investigation was the consideration of the laser beam spot as a dots-per-inch tool, drawing on the principles used in digital printing processes. It was therefore possible to utilise the beam as an image making instrument for modifying textile fibres with controlled laser energy. Qualitative approaches employed enabled data gathering to incorporate verbal and written dialogue based on first-hand interactions. Documented notes encompassed individual thought and expression which facilitated the ability to reflect when engaged in practical activity. As such, tacit knowledge and designerly intuition, which is implicit by nature, informed extended design experiments and the thematic documentation of samples towards a textile design collection. Quantitative measurement and analysis of the outcomes alongside creative exploration aided both a tacit understanding of, and ability to control processing parameters. This enabled repeatability of results parallel to design development and has established the potential to commercially apply the technique. Sportswear and intimate apparel prototypes produced in the study suggest suitable markets for processing polyester garments in this way.

Smart surfaces are a source of innovation in the 21^st Century. Potential applications can be found in a wide range of fields where improved optical, mechanical or biological properties can enhance the functions of products. In the last years, a method called Direct LaserInterference Patterning (DLIP) has demonstrated to be capable of fabricating a wide range of periodic surface patterns even with resolution at the nanometer and sub-micrometer scales. This article describes recent advances of the DLIP method to process 2D and 3D parts. Firstly, the possibility to fabricate periodic arrays on metallic substrates with sub-micrometer resolution is shown. After that, different concepts to process three dimensional parts are shown, including the use of Cartesian translational stages as well as an industrial robot arm. Finally, some application examples aredescribed.

Starting from a simple concept, transferring the shape of an interference pattern directly to the surface of a material, the method of Direct Laser Interference Patterning (DLIP) has been continuously developed in the last 20 years. From lamppumped to high power diode-pumped lasers, DLIP permits today for the achievement of impressive processing speeds even close to 1 m²/min. The objective: to improve the erformance of surfaces by the use of periodically ordered microand nanostructures. This study describes 20 years of evolution of the DLIP method in Germany. From the structuring of thin metallic films to bulk materials using nano- and picosecond laser systems, going through different optical setups and industrial systems which have been recently developed. Several technological applications are discussed and summarized in this article including: surface micro-metallurgy, tribology, electrical connectors, biological interfaces, thin film organic solar cells and electrodes as well as decorative elements and safety features. In all cases, DLIP has not only shown to provide outstanding surface properties but also outstanding economic advantages compared to traditional methods.

Surfaces equipped with periodic patterns with feature sizes in the micrometer, submicrometer and nanometer range present outstanding surface properties. Many of these surfaces can be found on different plants and animals. However, there are few methods capable to produce such patterns in a one-step process on relevant technological materials. Direct laser interference patterning (DLIP) provides both high resolution as well as high throughput. Recently, fabrication rates up to 1 m²·min-1 could be achieved. However, resolution was limited to a few micrometers due to typical thermal effects that arise when nanosecond pulsed laser systems are used. Therefore, this study introduces an alternative to ns-DLIP for the fabrication of multi-scaled micrometer and submicrometer structures on nickel surfaces using picosecond pulses (10 ps at a wavelength of 1064 nm). Due to the nature of the interaction process of the metallic surfaces with the ultrashort laser pulses, it was not only possible to directly transfer the shape of the interference pattern intensity distribution to the material (with spatial periods ranging from 1.5 μm to 5.7 μm), but also to selectively obtain laser induce periodic surface structures with feature sizes in the submicrometer and nanometer range. Finally, the structured nickel sleeves are utilized in a roll-to-roll hot embossing unit for structuring of polymer foils. Processing speeds up to 25 m·min-1 are reported.

This PhD thesis presents the outcome of employing both nanosecond and femtosecond pulsed lasers in order to modify the surface structure of a material at the micro and nano scales. Literature review was carried out on micro/nano fabrication technologies involved in the semiconductor industry, which are the basis of many current micro and nano-manufacturing processes. The first experiments concentrated on direct laser scanning of Si to produce surface microstructures. This type of texturing was very effective at reducing surface reflectivity and can be implemented in photovoltaic devices. It was also found that the ablation efficiency can be improved if laser processing is performed in an argon environment where oxidation can be suppressed. Moreover, a significant relationship between laser-texture characteristics (i.e. topography/morphology and periodicity) and total surface reflectance was demonstrated. Short-circuit modelling of the laser texture showed that electrical performance of the cell can be improved by 41.3% in the 360-1100 spectrum, even in the near-infrared for which Si is a weak absorber. From these experimental results, it was also noticed that the laser-generated micro-structures made the surface significantly wettable; but as the laser fluence was reduced, the contact angle of the surface could be changed. This led to the investigation of the wetting properties of nano-bumps produced on Si at fluences below the ablation threshold. Their wetting behaviour was reported for the first time. An effect named as 'invisible marking' in this thesis was demonstrated: vapour condenses into water drops of different size depending on the lattice arrangement of c-Si or a-Si. Such an interaction at the near-ablation threshold was also explored for another type of material: NiP/Al data storage disks. From this research, elliptical bumps with vertical dimension in the sub-nanometre scale were fabricated with extremely high repeatability (± 0.4 nm). In addition, it was found that elliptical bumps can offer better stiction performance than circular shapes, even at ultra-low flying height. This type of laser texture could be utilised as a means for tribological optimization of surfaces that are in close proximity and relative motion. Following the use of low-fluences by nanosecond pulses, this was also applied to scanning over a microsphere lens array. So far, the research on near-field effects produced at the bottom of transparent particles has focused on how to generate parallel nano-patterns by single pulses. However, the present work has demonstrated that a focused beam with a tight-focus can be used to fabricate single lines or shapes rather than repeated patterns. In this way, a femtosecond laser was introduced to meet such a challenge. Moreover, laser-induced periodic surface structures (LIPSS) by fs pulses were also identified along the near-field generated nano-patterns. The evolution of such a periodic, self-assembly structuring was also investigated, and new optical characteristics of structural colour were found.

Moderne optoelektronische Dünnfilmapplikationen erfordern den Einsatz effizienter großflächiger Elektrodensysteme, die einerseits über sehr gute Leitfähigkeitseigenschaften verfügen und andererseits eine hohe Transparenz in einem breiten Wellenlängenspektrum aufweisen. Momentan wird für derartige Anwendungen zum Großteil der Werkstoff Indiumzinnoxid (ITO) eingesetzt, dessen Hauptbestandteil Indium nur in geringen Mengen auf der Erde vorkommt. Für die Erhaltung der Marktfähigkeit und zur Weiterentwicklung der Dünnschichtelektronik ist es nötig, dieses Ressourcenproblem zu lösen. Eine Möglichkeit zur Substitution von ITO ist die Verwendung dünner metallischer Filme als transparente Elektroden. Die vorliegende Dissertationsschrift untersucht in diesem Zusammenhang die Anwendung der Direkten Laserinterferenzstrukturierung (DLIP). Um hinreichend große optische Transparenz bei entsprechender elektrischer Leitfähigkeit zu erhalten, werden Dünnschichtensysteme aus Kupfer, Aluminium, Chrom und Silber mit verschiedenen periodischen Lochmustern zwischen 1,5-2,7 µm perforiert. Im Anschluss werden die bearbeiteten Probenkörper hinsichtlich ihrer optischen, elektrischen und topografischen Eigenschaften vermessen. Die umfangreichen gewonnenen Daten werden in einer Auswertung zusammengefasst und mit Resultaten aus numerischen Modellrechnungen verglichen. Neben den Ergebnissen zur Effizienzsteigerung der Dünnfilme untersucht die vorliegende Arbeit die laserinduzierte Ablationsdynamik metallischer Filme auf Glassubstrat zwischen 5-40 nm Schichtdicke.

In the past 15 years, many efforts were made to create functionalized artificial surfaces showing special anti-bacterial and anti-biofouling properties. Thereby, the topography of medical relevant materials plays an important role. However, the targeted fabrication of promising surface structures like hole-, lamella- and pyramid-like patterns with feature sizes in the sub-micrometer range in a one-step process is still a challenge. Optical and e-beam lithography, molding and selfassembly layers show a great potential to design topographies for this purpose. At the same time, most of these techniques are based on sequential processes, require masks or molds and thus are very device relevant and time consuming. In this work, we present the Direct Laser Interference Patterning (DLIP) technology as a capable method for the fast, flexible and direct fabrication of periodic micrometer- and submicrometer structures. This method offers the possibility to equip large plain areas and curved devices with 1D, 2D and 3D patterns. Simple 1D (e.g. lines) and complex 3D (e.g. lamella, pillars) patterns with periodic distances from 0.5 μm to 5 μm were fabricated on polymeric materials (polyimide, polystyrene). Subsequently, we characterized the adhesion behavior of Staphylococcus epidermidis and S. aureus bacteria under in vitro and in vivo conditions. The results revealed that the topographies have a significant impact on bacteria adhesion. On the one side, one-dimensional line-like structures especially with dimensions of the bacteria enhanced microbe attachment. While on the other hand, complex three-dimensional patterns prevented biofilm formation even after implantation and contamination in living organisms.

碩士
國立中興大學
機械工程學系所
105
This research is focusing on formation micro silver structure on stretch substrate by laser processing. This thesis using 532 nm wavelength green light laser as the heat source of direct writing synthesis technology. We choose silver acetate and ethylene glycol as the silver ion reaction solution. The mix ratio is 4:1. The principle of laser direct writing synthesis is the substrate absorbs the laser focal spot as the heat source. We fixed laser source and spin substrate that fixed on the glass rod control by step motor to achieve laser direct writing processing. To overcome the difficulty that formation sliver microstructure by drop liquid sliver ion solution on the curve surface, we immersed the glass rod with PI in the quartz cuvette that filled with silver ion solution. Compared with traditional technology, laser direct synthesis save the cost of mask and processing in the normal temperature and normal pressure. Using glass rod also can save lot of space. All of the silver ion solution can recycle. So far, the best parameter of this thesis are the laser power is 155 mW, the speed of substrate is 1mm/s , the scanning times is 50. The width of silver conducting wire is 69.68 micron meter .The resistivity is 2.86 times of bulk silver.

碩士
國立交通大學
應用化學系碩博士班
104
Construction of biomimetic devices have become one of the most important technique for studying of cellular behaviour. We are aiming at providing a new method to construct a neuron network on a culture substrate toward cell-based devices. Here we show a novel method to guide neurite growth to arbitrary direction by using femtosecond laser ablation of surface polymer for controlling the affinity of the surface to neurons and neurites. The substrate surface was layered with cytophobic poly-(2-methacryloyloxyethylphosphorylcholine). The femtosecond laser ablates the polymer to fabricate cytophilic lines covered with poly-L-lysine (poly-L-Lys) in the cytophobic surface. Similarly, the poly-L-Lys surface was partly removed and converted to relatively cytophobic glass surface by femtosecond laser ablation. Based on these results, we conducted the experiment for neurite guidance. Cytophilic channels covered with poly-L-Lys was fabricated in the MPC polymer surface. The neurites elongated along the initial channel and later branched channel. The probability of the elongation along the original channel and the branched channel was almost same. When the original channel was ablated by femtosecond laser, most neurites were guided to the non-ablated branched channel. Consequently, we succeeded to control the neurite growth to arbitrary channels. This result is important to constrict neuron circuit on a substrate toward the development of neuron network devices.

Moderne optoelektronische Dünnfilmapplikationen erfordern den Einsatz effizienter großflächiger Elektrodensysteme, die einerseits über sehr gute Leitfähigkeitseigenschaften verfügen und andererseits eine hohe Transparenz in einem breiten Wellenlängenspektrum aufweisen. Momentan wird für derartige Anwendungen zum Großteil der Werkstoff Indiumzinnoxid (ITO) eingesetzt, dessen Hauptbestandteil Indium nur in geringen Mengen auf der Erde vorkommt. Für die Erhaltung der Marktfähigkeit und zur Weiterentwicklung der Dünnschichtelektronik ist es nötig, dieses Ressourcenproblem zu lösen. Eine Möglichkeit zur Substitution von ITO ist die Verwendung dünner metallischer Filme als transparente Elektroden. Die vorliegende Dissertationsschrift untersucht in diesem Zusammenhang die Anwendung der Direkten Laserinterferenzstrukturierung (DLIP). Um hinreichend große optische Transparenz bei entsprechender elektrischer Leitfähigkeit zu erhalten, werden Dünnschichtensysteme aus Kupfer, Aluminium, Chrom und Silber mit verschiedenen periodischen Lochmustern zwischen 1,5-2,7 µm perforiert. Im Anschluss werden die bearbeiteten Probenkörper hinsichtlich ihrer optischen, elektrischen und topografischen Eigenschaften vermessen. Die umfangreichen gewonnenen Daten werden in einer Auswertung zusammengefasst und mit Resultaten aus numerischen Modellrechnungen verglichen. Neben den Ergebnissen zur Effizienzsteigerung der Dünnfilme untersucht die vorliegende Arbeit die laserinduzierte Ablationsdynamik metallischer Filme auf Glassubstrat zwischen 5-40 nm Schichtdicke.:1 Einleitung 1 2 Theoretische Grundlagen 4 2.1 Verfahren zur Herstellung von Dünnschicht-Elektroden 4 2.1.1 Verdampfungsverfahren 4 2.1.2 Sputterverfahren 5 2.1.3 Metallorganische Gasphasenepitaxie – MOCVD 6 2.2 Schichtwachstum von Metallfilmen in PVD-Verfahren 7 2.3 Elektrische Eigenschaften von Dünnschicht-Elektroden 9 2.3.1 Mechanismen der elektrischen Leitung in Festkörpern 9 2.3.2 Elektrische Charakteristika von Indiumzinnoxid-Schichten 10 2.3.3 Elektrische Charakteristika dünner Metallschichten 10 2.4 Optische Eigenschaften dünner Schichten 13 2.4.1 Wechselwirkung von Licht mit Materie 13 2.4.2 Lichtmanipulation durch periodische Strukturen 14 2.4.3 Optische Eigenschaften transparenter ITO-Schichten 17 2.4.4 Optische Eigenschaften metallischer Dünnschichten 18 2.5 Grundlagen lasergestützter Bearbeitungsmethoden 19 2.5.1 Materialablation durch gepulste Laserstrahlung 19 2.5.2 Theoretische Grundlagen zur Bestimmung der Ablationsschwelle 21 2.6 Verfahren zur Mikrostrukturierung von Oberflächen 22 2.6.1 Elektronenstrahl-Lithographie 23 2.6.2 Sequentielles Laserstrukturieren 24 2.6.3 Strukturieren mit Laserinterferenz 25 2.7 Aktueller Forschungsstand zur DLIP dünner Metallschichten 29 2.7.1 DLIP metallischer Filme mit Nanosekunden-Pulsen 29 2.7.2 DLIP metallischer Filme mit Pikosekunden-Pulsen 35 3 Experimentelle Arbeit 37 3.1 Entwicklung numerischer Rechenmodelle 37 3.1.1 Modellierung des Interferenzvolumens 37 3.2 Thermische Simulationen 38 3.3 Experimente und Versuchsanordnungen 42 3.3.1 Verwendete Lasersysteme 42 3.3.2 Vorgehensweise zur Bestimmung der Ablationsschwellwerte 42 3.3.3 Laser-Annealing metallischer Dünnschichten 43 3.3.4 Direkte Laserinterferenzstrukturierung 44 3.3.5 Übersicht der verwendeten Dünnfilmsubstrate 47 3.3.6 Mess- und Analysemethoden 49 4 Auswertung und Diskussion 55 4.1 Ermittlung der Ablationsschwellwerte 55 4.1.1 Ablationsschwellwerte bei Nanosekunden-Pulsen 55 4.1.2 Ablationsschwellwerte bei Pikosekunden-Pulsen 58 4.2 Charakterisierung unbehandelter Dünnschichten 58 4.2.1 Topographische Eigenschaften unbehandelter Metalldünnschichten 58 4.2.2 Optische und Elektrische Eigenschaften unbehandelter metallischer Filme 59 4.3 Charakterisierung lasergeglühter Metalldünnschichten 60 4.3.1 Optische Eigenschaften lasergeglühter Metallfilme 60 4.3.2 Elektrische Eigenschaften lasergeglühter Metallschichten 61 4.3.3 Schlussfolgerungen aus den Annealing-Experimenten 63 4.4 Ergebnisse der Modellrechnungen 63 4.4.1 Mathematische Simulation der Interferenzeigenschaften 63 4.5 Charakterisierung DLIP-strukturierter Metalldünnschichten 67 4.5.1 DLIP-Strukturierung von Silberdünnschichten ns-Pulsen 67 4.5.2 DLIP-Strukturierung von Silberdünnschichten mit ps-Pulsen 71 4.5.3 DLIP-Strukturierung von Kupferdünnschichten mit ns-Pulsen 77 4.5.4 DLIP-Strukturierung von Kupferdünnschichten mit ps-Pulsen 89 4.5.5 DLIP-Strukturierung von Aluminiumdünnschichten mit ns-Pulsen 93 4.5.6 DLIP-Strukturierung von Aluminiumdünnschichten mit ps-Pulsen 106 4.5.7 DLIP-Strukturierung von Chromdünnschichten mit ns-Pulsen 111 4.5.8 Charakterisierung DLIP-strukturierter Vielschicht-Substrate 116 4.6 Optische Charakterisierung 118 4.6.1 Optische Eigenschaften mittels ns-Pulsen strukturierter Filme 119 4.6.2 Optische Eigenschaften mittels ps-Pulsen strukturierter Filme 127 4.6.3 Optische Charakterisierung DLIP-strukturierter Vielschicht-Substrate 129 4.7 Elektrische Eigenschaften 131 4.7.1 Schichtwiderstand DLIP-strukturierter Metallelektroden 131 4.7.2 Schichtwiderstand DLIP-strukturierter Vielschicht-Elektroden 140 5 Zusammenfassung 144 6 Ausblick 149 7 Literaturverzeichnis 150 8 Anhang 161

Die Kontrolle physikalischer Phänomene auf Oberflächen durch bestimmte Topographien ist eines der Ziele oberflächentechnischer Verfahren. Die Oberflächentopographie kann durch oberflächenmodifizierende Verfahren wie Direkte Laserinterferenzstrukturieren (DLIP) und das Direkte Laserschreiben (DLW) verändert werden. Dadurch können definierte und kontrollierte Mikro- und Nanostrukturen auf verschiedenen Materialien erzeugt werden. Darüber hinaus können spezifische Topographien entworfen und großflächig nachgebildet werden, welche die gleichen Oberflächeneigenschaft gewährleisten können. Diese Arbeit schlägt neue Ansätze zur Verbesserung der Mikro- und Nano-Oberflächenstrukturen vor, die durch DLIP auf Metalloberflächen erzeugt werden. DLIP Experimente werden in der Zweistrahlkonfiguration entweder mit infraroten Nano- oder Pikosekundenlasern durchgeführt. Damit werden die Möglichkeiten zur Verbesserung und Kontrolle von Oberflächeneigenschaften durch die Mikrofertigung mit Strukturperioden von 0,2 µm bis 7,2 µm erweitert. Anschließend wird die Homogenität der Oberflächentextur auf Basis der Pulsverteilung und der Laserparameter optimiert. Ein quantitatives Messschema der Homogenität, das auf etablierten Parametern wie mittlere Strukturhöhe, seiner Standardabweichung und Kurtosis basiert, wird vorgestellt. Darüber hinaus wird die Herstellung hierarchischer linien- und säulenartiger Mikrostrukturen mittels DLIP in Abhängigkeit von der Anzahl der Pulse und der Fluenz untersucht. Zusätzlich zu den Mikrostrukturen, die der Interferenzverteilung entsprechen, wurden gleichzeitig laserinduzierte periodische Oberflächenstrukturen (LIPSS) erzeugt, die zu hierarchischen Mikro- und Nanostrukturen führen. Überdies wird als weitere Technologie das DLW eingesetzt, um Mikrozellen im Bereich von 17 µm bis 50 µm zu generieren. Anschließen werden Mikro- und Nanostrukturen mittels DLIP auf den Mikrozellen hergestellt. Die finale Topographie besteht aus multiskaligen hierarchischen Mikro- und Nanostrukturen. Um den Durchsatz des DLIP-Verfahrens zu verbessern, wird ein Ablationsmodell entwickelt und mit experimentellen Daten verifiziert. Das Modell ermöglicht die Berechnung von Strukturtiefe in Abhängigkeit von optimalen Laserprozessparametern. Darüber hinaus wird die Benetzbarkeit auf den Mikrosäulen im Rahmen des Füllfaktors und der Kombination von hierarschischen und einskalen Strukturen ausgewertet. Dazu wird ein hydrophobes Lösungsmittel auf die hierarchischen Strukturen aufgetragen, um den Wasserkontaktwinkel auf bis zu 152 ° ± 2 ° und die Kontaktwinkelhysterese von 4 ° ± 2 ° zu erreichen. Mikrosäulen mit einer Periode von 5,20 µm werden auf einer Flugzeugtragfläche hergestellt. Auf diese Weise wird der mögliche Einfluss von Mikrostrukturen auf die Ermüdungseigenschaften untersucht. Schließlich werden Mikrosäulen mit ca. 40 % geringeren Reibungskoeffizienten als die Referenz in einem grenzflächengeschmierten Bereich getestet. Zusammenfassend kann ausgesagt werden, dass die durch DLIP erzeugten Mikrosäulen eine vielversprechende und gut realisierbare Struktur für die Oberflächenfunktionalisierung von Metallen darstellen.:Selbstständigkeitserklärung Abstract Kurzfassung Acknowledgments Symbols and abbreviations 1 Motivation 2 Theoretical background 2.1 Laser-matter interactions 2.2 Principle of interference 2.3 Wetting on solid surfaces 2.4 Introduction to friction 2.5 Introduction to fatigue 3 State of the art 3.1 Properties of natural surfaces 3.2 Texturing techniques for creating micro/nanoroughness 3.3 Surface microstructuring of metals using pulsed laser sources 3.3.1 Direct Laser Writing 3.3.2 Direct Laser Interference Patterning 3.3.3 Laser-Induce Periodic Surface Structures 3.3.4 Challenges for laser surface texturing methods 3.4 Surface properties affected by laser micro/nano texturing on metals 3.4.1 Impact of laser surface textures and chemistry on wettability 3.4.2 Control of the friction coefficient 3.4.3 Impact on fatigue performance 4 Materials and methods 4.1 Materials 4.2 Direct Laser Writing 4.3 Direct Laser Interference Patterning 4.4 Surface chemical treatment 4.5 Characterisation methods 4.5.1 Water Contact Angle 4.5.2 White Light Interferometry and Confocal Microscopy 4.5.3 Scanning Electron Microscopy and Energy Dispersive X-ray Spectroscopy 4.5.4 Raman Spectroscopy 4.5.5 X-ray Photoelectron Spectroscopy 4.5.6 Tribological test 4.5.7 Fatigue test 5 Results and discussion 5.1 Interference structuring of Ti6Al4V using nanosecond laser pulses 5.1.1 Strategy to fabricate homogeneous DLIP line-like structures 5.1.2 Development of topographical parameters for homogeneity quantification 5.1.3 Impact of process parameters on surface structure homogeneity 5.2 Interference structuring of stainless steel using picosecond laser pulses 5.2.1 Fabrication of hierarchical periodic micro/nanostructures 5.2.2 Control of nanostructure orientation 5.2.3 Fabrication of hierarchical pillar-like microstructures 5.2.4 Control of nanostructures on hierarchical periodic microstructures 5.3 Fabrication of multi-scale periodic structures by DLW and DLIP 5.3.1 Laser surface texturing of Ti6Al4V 5.3.2 Laser surface texturing of Al2024 5.4 Structuring of a large aircraft surface for a flight test 6. Development of an analytical ablation model for ps-DLIP 7. Surface properties of textured materials 7.1 Determination of wetting behaviour 7.1.1 Wetting transition on single and hierarchical microstructures 7.1.2 Surface chemistry influence on wetting 7.1.3 Wetting response after the chemical surface modification 7.2 Wetting on multi-scale periodic structures fabricated by DLW and DLIP 7.3 Tribological properties of laser treated surfaces 7.4 Influence of laser treated surfaces on fatigue 8. Conclusions and outlook References Curriculum Vitae List of publications

Nature-inspired surfaces provide an endless potential for innovations and exploitations in material science and engineering for a broad range of applications. Particularly, significant progress has been achieved in the fields of ice formation and wetting phenomena on metallic surfaces. One of the most relevant wetting states is superhydrophobicity, which is characterized by the complete repellency of water droplets upon impinging on a surface. A superhydrophobic surface can be accompanied by additional functions such as anti- icing, corrosion-resistance or self-cleaning. A particularly attractive material to implement functional surfaces is aluminum, due to its outstanding mechanical properties such as lightweight and high strength combined with an excellent electrical conductivity and affordable price. Functionalized aluminum surfaces can further increase the added value of technical aluminum products which are used in the automotive, aerospace and life science industry among others. A promising strategy to achieve multifunctionalities is by fabricating micrometer and submicrometer features on the material’s surface. Thus, surface texturing of aluminum components is an extremely relevant topic in science and engineering which affects all facets of our lives. Until now, micropatterned aluminum surfaces, that combine water- repellent, self-cleaning and icephobic properties, have not yet been completely explored. The present doctoral thesis focuses on structuring aluminum substrates to fabricate multifunctional surfaces with superhydrophobic, self-cleaning and anti-icing properties. To accomplish this goal, scanner-based direct laser writing (DLW) and two- and four-beam direct laser interference patterning (DLIP) are applied to pattern micrometer and sub- micrometer features on aluminum. They are employed separately to fabricate single-scale textures, as well as in combination in order to obtain multi-scale geometries and complex patterns. The laser texturing parameters are optimized to maximize the addressed functionalities and their influence on the microstructure are studied. In order to explain the wetting and freezing behavior of the functional surfaces, numerical heat transfer simulation models are applied. The most promising textures are then selected and tested under realistic icing conditions simulating the freezing behavior of water droplets on aircraft parts during flight. Moreover, a new method to characterize the self-cleaning efficiency of laser-patterned aluminum is developed. The textured aluminum surfaces attained a water-repellent functionality with a static water contact angle of up to 163° and a sliding angle of 12° without chemical post-processing. This functionality permitted a self-cleaning property where the DLIP and DLW+DLIP structures provided a maximum self-cleaning efficiency with remaining contamination as low as 1 %. The ice-repellent characterization at a temperature of -20°C revealed that in all investigated laser-structured surfaces the freezing time of 8 μl droplets increased up to three times compared to an unstructured reference. Moreover, it was demonstrated, that optimized surface textures led to a reduction of the ice adhesion strength by up to 90 %.:Selbstständigkeitserklärung Kurzfassung Abstract Acknowledgements Table of content List of abbreviations and symbols 1 Motivation 2 Theoretical principles and definitions 3 State of the art 4 Materials and methods 5 Results and discussion 6 Conclusions 7 Outlook Literature Curriculum vitae of the author List of publications
Von der Natur inspirierte Oberflächen bergen ein endloses Potential für Innovationen auf den Gebieten der Materialwissenschaft und demonstrieren ein breites Anwendungsfeld. Insbesondere in den Bereichen der Eisbildung und der Benetzungsphänomene auf Metalloberflächen wurde ein bedeutender Fortschritt erzielt. Einer der relevantesten Benetzungszustände ist der der Superhydrophobizität, welcher sich durch die vollständige Abweisung von Wassertropfen auszeichnet, sobald diese auf eine Oberfläche auftreffen. Eine superhydrophobe Oberfläche kann von zusätzlichen Funktionen wie Vereisungsschutz, Korrosionsbeständigkeit oder Selbstreinigung begleitet werden. Dabei ist besonders der Werkstoff Aluminium zur Realisierung funktionaler Oberflächen attraktiv, aufgrund seiner mechanischen Eigenschaften wie etwa ein geringes Gewicht und eine hohe Festigkeit bei gleichzeitig hervorragender elektrischer Leitfähigkeit ergänzt durch einen günstigen Preis. Funktionalisierte Aluminiumoberflächen können die Wertschöpfung von technischen Aluminiumprodukten deutlich erhöhen. Diese werden u.a. im Automobilsektor, in der Luft- und Raumfahrtindustrie oder im Life-Science-Bereich eingesetzt. Ein vielversprechender Ansatz zur Realisierung multifunktionaler Eigenschaften basiert auf der Herstellung von Mikrometer- und Submikrometer-Strukturen auf der Oberfläche. Daher stellt die Texturierung von Aluminiumkomponenten ein äußerst relevantes Thema in der Wissenschaft und Technik dar, da sie sämtliche Facetten unseres täglichen Lebens tangiert. Bis heute sind laser-strukturierte Aluminiumoberflächen, die wasserabweisende, selbstreinigende und eisabweisende Eigenschaften vereinen, noch nicht vollständig erforscht. Die zugrunde liegende Dissertation thematisiert die Strukturierung von Aluminiumsubstraten zur Herstellung multifunktionaler Oberflächen mit superhydrophoben, selbstreinigenden und vereisungsmindernden Eigenschaften. Dafür, werden direktes Laserschreiben (engl. Direct laser writing, DLW) sowie die direkte Laserinterferenzstrukturierung (engl. Direct laser interference patternin, DLIP) auf Aluminium angewendet. Die Verfahren werden sowohl separat zur Herstellung von einskaligen Texturen als auch in Kombination eingesetzt, um mehrskalige komplexe Muster zu fertigen. Die Strukturierungsparameter werden zur Maximierung der erwähnten Eigenschaften hin optimiert, und ihr Einfluß auf die Mikrostruktur wird untersucht. Um das Benetzungs- und Vereisungsverhalten der funktionalisierten Oberflächen zu erklären, werden numerische Simulationsmodelle eingesetzt. Die vielversprechendsten Texturen werden unter realistischen Vereisungsbedingungen getestet, welche das Gefrierverhalten von Wassertropfen auf Flugzeugbauteilen während des Fluges simulieren. Darüber hinaus wird eine neue Methode zur Charakterisierung der Selbstreinigungseffizienz von laserstrukturiertem Aluminium entwickelt und angewendet. Die texturierten Aluminiumoberflächen erhielten ohne chemische Nachbearbeitung eine wasserabweisende Funktionalität mit einem statischen Wasserkontaktwinkel von bis zu 163° und einem Gleitwinkel von 12°. Diese Funktionalität ermöglichte eine Selbstreinigungseigenschaft, bei der die DLIP- und DLW+DLIP-Strukturen die höchste Effizienz mit einer Restverunreinigung von bis zu 1 % erzielten. Die eisabweisende Charakterisierung bei einer Temperatur von -20°C offenbarte, dass bei allen untersuchten laserstrukturierten Oberflächen die Vereisungszeit von 8 μl Wassertropfen bis um das Dreifache anstieg, im Vergleich zur unstrukturierten Referenz. Darüber hinaus konnte demonstriert werden, dass optimierte Oberflächentexturen zu einer Reduzierung der Eis- Adhäsionskraft um bis zu 90 % führten.:Selbstständigkeitserklärung Kurzfassung Abstract Acknowledgements Table of content List of abbreviations and symbols 1 Motivation 2 Theoretical principles and definitions 3 State of the art 4 Materials and methods 5 Results and discussion 6 Conclusions 7 Outlook Literature Curriculum vitae of the author List of publications

The electrostatic layer-by-layer (LbL) self-assembly of polyelectrolyte’s has shown applications in thin film coatings, micro patterning, nano-bioreactors and capsules for drug delivery. The film architecture can be precisely designed and controlled to nanometer scale precision with a range from 5 nm to a few microns. Both in vitro and in vivo studies indicate potential applications in biology, pharmaceutics, medicine, and other biomedical areas. This thesis work focused on the design and development of protocols to fabricate polyelectrolyte multi-layer patterns on a variety of substrates such as glass, metals and plastics such as acrylic and polycarbonate. The micro-scale polyelectrolyte patterns have applications in the creation of DNA, protein or cell based microarrays. This work also demonstrated the use of polyelectrolyte multi-layers in the enhancement of fluorescence signals from fluorophore-tagged molecules captured within the multi-layers. In-situ measurements using Fiber Bragg Gratings were carried out to study the kinetics of adsorption and desorption of polyelectrolytes participating in the layer buildup process under different process environmental conditions.