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Journal articles on the topic 'Hybrid Metal and Polymer Additive Manufacturing'

Author: Grafiati

Published: 6 September 2023

Last updated: 31 July 2025

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1

Silva, Miguel Reis, Jorge Domingues, João Costa, Artur Mateus, and Cândida Malça. "Study of Metal/Polymer Interface of Parts Produced by a Hybrid Additive Manufacturing Approach." Applied Mechanics and Materials 890 (April 2019): 34–42. http://dx.doi.org/10.4028/www.scientific.net/amm.890.34.

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The additive manufacturing of multimaterial parts, e.g. metal/plastic, with functional gradients represents for current market demands a great potential of applications [1]. Metal Polymer parts combine the good mechanical properties of the metals with the low weight characteristics, good impact strength, good vibration and sound absorption of the polymers. Nevertheless, the coupling between metal and polymers is a great challenge since the processing factors for each one of them are very different. In addition, a system that makes the hybrid processing - metal/polymer - using only one operatio

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He, Liu, Peiren Wang, Lizhe Wang, Min Chen, Haiyun Liu, and Ji Li. "Multifunctional Polymer-Metal Lattice Composites via Hybrid Additive Manufacturing Technology." Micromachines 14, no. 12 (2023): 2191. http://dx.doi.org/10.3390/mi14122191.

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With increasing interest in the rapid development of lattice structures, hybrid additive manufacturing (HAM) technology has become a competent alternative to traditional solutions such as water jet cutting and investment casting. Herein, a HAM technology that combines vat photopolymerization (VPP) and electroless/electroplating processes is developed for the fabrication of multifunctional polymer-metal lattice composites. A VPP 3D printing process is used to deliver complex lattice frameworks, and afterward, electroless plating is employed to deposit a thin layer of nickel-phosphorus (Ni-P) co

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Setter, Robert, Jan Hafenecker, Richard Rothfelder, et al. "Innovative Process Strategies in Powder-Based Multi-Material Additive Manufacturing." Journal of Manufacturing and Materials Processing 7, no. 4 (2023): 133. http://dx.doi.org/10.3390/jmmp7040133.

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Multi-material additive manufacturing (AM) attempts to utilize the full benefits of complex part production with a comprehensive and complementary material spectrum. In this context, this research article presents new processing strategies in the field of polymer- and metal-based multi-material AM. The investigation highlights the current progress in powder-based multi-material AM based on three successfully utilized technological approaches: additive and formative manufacturing of hybrid metal parts with locally adapted and tailored properties, material-efficient AM of multi-material polymer

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He, Liu, Peiren Wang, Junhui Yang, et al. "Smart Lattice Structures with Self-Sensing Functionalities via Hybrid Additive Manufacturing Technology." Micromachines 15, no. 1 (2023): 2. http://dx.doi.org/10.3390/mi15010002.

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Lattice structures are a group of cellular materials composed of regular repeating unit cells. Due to their extraordinary mechanical properties, such as specific mechanical strength, ultra-low density, negative Poisson’s ratio, etc., lattice structures have been widely applied in the fields of aviation and aerospace, medical devices, architecture, and automobiles. Hybrid additive manufacturing (HAM), an integrated manufacturing technology of 3D printing processes and other complementary processes, is becoming a competent candidate for conveniently delivering lattice structures with multifuncti

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Tosto, Claudio, Jacopo Tirillò, Fabrizio Sarasini, and Gianluca Cicala. "Hybrid Metal/Polymer Filaments for Fused Filament Fabrication (FFF) to Print Metal Parts." Applied Sciences 11, no. 4 (2021): 1444. http://dx.doi.org/10.3390/app11041444.

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The exploitation of mechanical properties and customization possibilities of 3D printed metal parts usually come at the cost of complex and expensive equipment. To address this issue, hybrid metal/polymer composite filaments have been studied allowing the printing of metal parts by using the standard Fused Filament Fabrication (FFF) approach. The resulting hybrid metal/polymer part, the so called “green”, can then be transformed into a dense metal part using debinding and sintering cycles. In this work, we investigated the manufacturing and characterization of green and sintered parts obtained

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Falck, R., S. M. Goushegir, J. F. dos Santos, and S. T. Amancio-Filho. "AddJoining: A novel additive manufacturing approach for layered metal-polymer hybrid structures." Materials Letters 217 (April 2018): 211–14. http://dx.doi.org/10.1016/j.matlet.2018.01.021.

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Mahmood, Ayyaz, Fouzia Perveen, Shenggui Chen, Tayyaba Akram, and Ahmad Irfan. "Polymer Composites in 3D/4D Printing: Materials, Advances, and Prospects." Molecules 29, no. 2 (2024): 319. http://dx.doi.org/10.3390/molecules29020319.

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Additive manufacturing (AM), commonly referred to as 3D printing, has revolutionized the manufacturing landscape by enabling the intricate layer-by-layer construction of three-dimensional objects. In contrast to traditional methods relying on molds and tools, AM provides the flexibility to fabricate diverse components directly from digital models without the need for physical alterations to machinery. Four-dimensional printing is a revolutionary extension of 3D printing that introduces the dimension of time, enabling dynamic transformations in printed structures over predetermined periods. Thi

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Silva, Sofia F., Pedro M. S. Rosado, Rui F. V. Sampaio, et al. "A New Methodology to Fabricate Polymer–Metal Parts Through Hybrid Fused Filament Fabrication." Sustainability 17, no. 10 (2025): 4254. https://doi.org/10.3390/su17104254.

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This paper introduces a new methodology that enables the production of polymer–metal parts through hybrid additive manufacturing. The approach combines fused filament fabrication (FFF) of polymers with adhesive bonding of metal inserts, applied during layer-by-layer construction. The work is based on unit cells designed and fabricated using eco-friendly materials—polylactic acid (PLA) and aluminum—which were subsequently analyzed for build quality and for mechanical performance under tensile lap-shear and three-point bending tests. The acquired knowledge in terms of optimal processing paramete

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Ozlati, A., M. Movahedi, M. Tamizi, Z. Tartifzadeh, and S. Alipour. "An alternative additive manufacturing-based joining method to make Metal/Polymer hybrid structures." Journal of Manufacturing Processes 45 (September 2019): 217–26. http://dx.doi.org/10.1016/j.jmapro.2019.07.002.

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Silva, M., A. Mateus, D. Oliveira, and C. Malça. "An alternative method to produce metal/plastic hybrid components for orthopedics applications." Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 231, no. 1-2 (2016): 179–86. http://dx.doi.org/10.1177/1464420716664545.

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The demand for additive processes that provide components with high technological performance became overriding regardless of the application area. For medical applications, the orthopedics field—multimaterial orthoses and splints—can clearly benefit from direct additive manufacturing using a hybrid process instead of the traditional handmade manufacturing, which is slow, expensive, inaccurate, and difficult to reproduce. The ability to provide faster better orthoses, using innovative services and technologies, resulting in lower recovery times, reduced symptoms, and improved functional capaci

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Chueh, Yuan-Hui, Xiaoji Zhang, Jack Chun-Ren Ke, Qian Li, Chao Wei, and Lin Li. "Additive manufacturing of hybrid metal/polymer objects via multiple-material laser powder bed fusion." Additive Manufacturing 36 (December 2020): 101465. http://dx.doi.org/10.1016/j.addma.2020.101465.

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Silva, M., R. Felismina, A. Mateus, P. Parreira, and C. Malça. "Application of a Hybrid Additive Manufacturing Methodology to Produce a Metal/Polymer Customized Dental Implant." Procedia Manufacturing 12 (2017): 150–55. http://dx.doi.org/10.1016/j.promfg.2017.08.019.

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Barakat, Ali A., Basil M. Darras, Mohammad A. Nazzal, and Aser Alaa Ahmed. "A Comprehensive Technical Review of the Friction Stir Welding of Metal-to-Polymer Hybrid Structures." Polymers 15, no. 1 (2022): 220. http://dx.doi.org/10.3390/polym15010220.

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Metal–polymer hybrid structures are becoming desirable due to their wide range of applications in the automotive, aerospace, biomedical and construction industries. Properties such as a light weight, high specific strength, and design flexibility along with the low manufacturing costs of metal–polymer hybrid structures make them widely attractive in several applications. One of the main challenges that hinders the widespread utilization of metal–polymer hybrid structures is the challenging dissimilar joining of metals to polymers. Friction stir welding (FSW) shows a promising potential in over

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Tiwari, Suresh. "Advances in Mechanical Joining Techniques for Metal–Composite Hybrid Structures." Journal of Computers, Mechanical and Management 4, no. 2 (2025): 30–39. https://doi.org/10.57159/jcmm.4.2.25194.

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The integration of fiber-reinforced polymer (FRP) composites with metal components in aerospace and automotive structures presents significant mechanical and design challenges, especially when conventional bolted joints induce fiber disruption and delamination. This mini review provides a comprehensive evaluation of emerging mechanical joining techniques developed to address these limitations. Key approaches discussed include self-piercing and friction riveting, mechanical clinching, non-adhesive form-locked joints, pin and loop joining, and recent advances enabled by additive manufacturing te

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Fernandez, Ellen, Mariya Edeleva, Rudinei Fiorio, Ludwig Cardon, and Dagmar R. D’hooge. "Increasing the Sustainability of the Hybrid Mold Technique through Combined Insert Polymeric Material and Additive Manufacturing Method Design." Sustainability 14, no. 2 (2022): 877. http://dx.doi.org/10.3390/su14020877.

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To reduce plastic waste generation from failed product batches during industrial injection molding, the sustainable production of representative prototypes is essential. Interesting is the more recent hybrid injection molding (HM) technique, in which a polymeric mold core and cavity are produced via additive manufacturing (AM) and are both placed in an overall metal housing for the final polymeric part production. HM requires less material waste and energy compared to conventional subtractive injection molding, at least if its process parameters are properly tuned. In the present work, several

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Falck, Rielson, Jorge F. dos Santos, and Sergio T. Amancio-Filho. "Microstructure and Mechanical Performance of Additively Manufactured Aluminum 2024-T3/Acrylonitrile Butadiene Styrene Hybrid Joints Using an AddJoining Technique." Materials 12, no. 6 (2019): 864. http://dx.doi.org/10.3390/ma12060864.

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AddJoining is an emerging technique that combines the principles of the joining method and additive manufacturing. This technology is an alternative method to produce metal–polymer (composite) structures. Its viability was demonstrated for the material combination composed of aluminum 2024-T3 and acrylonitrile butadiene styrene to form hybrid joints. The influence of the isolated process parameters was performed using the one-factor-at-a-time approach, and analyses of variance were used for statistical analysis. The mechanical performance of single-lap joints varied from 910 ± 59 N to 1686 ± 3

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Zhang, Tao, Uzair Sajjad, Akash Sengupta, Mubasher Ali, Muhammad Sultan, and Khalid Hamid. "A Hybrid Data-Driven Metaheuristic Framework to Optimize Strain of Lattice Structures Proceeded by Additive Manufacturing." Micromachines 14, no. 10 (2023): 1924. http://dx.doi.org/10.3390/mi14101924.

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This research is centered on optimizing the mechanical properties of additively manufactured (AM) lattice structures via strain optimization by controlling different design and process parameters such as stress, unit cell size, total height, width, and relative density. In this regard, numerous topologies, including sea urchin (open cell) structure, honeycomb, and Kelvin structures simple, round, and crossbar (2 × 2), were considered that were fabricated using different materials such as plastics (PLA, PA12), metal (316L stainless steel), and polymer (thiol-ene) via numerous AM technologies, i

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Hertle, Sebastian, Tobias Kleffel, Andreas Wörz, and Dietmar Drummer. "Production of polymer-metal hybrids using extrusion-based additive manufacturing and electrochemically treated aluminum." Additive Manufacturing 33 (May 2020): 101135. http://dx.doi.org/10.1016/j.addma.2020.101135.

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Syrlybayev, Daniyar, Aidana Seisekulova, Didier Talamona, and Asma Perveen. "The Post-Processing of Additive Manufactured Polymeric and Metallic Parts." Journal of Manufacturing and Materials Processing 6, no. 5 (2022): 116. http://dx.doi.org/10.3390/jmmp6050116.

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The traditional manufacturing industry has been revolutionized with the introduction of additive manufacturing which is based on layer-by-layer manufacturing. Due to these tool-free techniques, complex shape manufacturing becomes much more convenient in comparison to traditional machining. However, additive manufacturing comes with its inherent process characteristics of high surface roughness, which in turn effect fatigue strength as well as residual stresses. Therefore, in this paper, common post-processing techniques for additive manufactured (AM) parts were examined. The main objective was

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Falck, Rielson, and Sergio T. Amancio-Filho. "The Influence of Coating and Adhesive Layers on the Mechanical Performance of Additively Manufactured Aluminum–Polymer Hybrid Joints." Metals 13, no. 1 (2022): 34. http://dx.doi.org/10.3390/met13010034.

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AddJoining technique has been recently introduced to produce metal–polymer composite hybrid layered structures. The methodology combines the principles of joining and polymeric additive manufacturing. This paper presents three AddJoining process-variants investigated and demonstrated for the material combination aluminum 2024-T3 and acrylonitrile butadiene styrene to form hybrid single lap joints. The microstructure and mechanical performance were assessed. The process variant using heating control showed the ultimate lap shear force of 1.2 ± 0.05 kN and displacement at a break of 1.21 ± 0.16

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Khan, Zeba, Addythia Saphala, Sabrina Kartmann, et al. "Hybrid Printing of Conductive Traces from Bulk Metal for Digital Signals in Intelligent Devices." Micromachines 15, no. 6 (2024): 750. http://dx.doi.org/10.3390/mi15060750.

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In this article, we explore multi-material additive manufacturing (MMAM) for conductive trace printing using molten metal microdroplets on polymer substrates to enhance digital signal transmission. Investigating microdroplet spread informs design rules for adjacent trace printing. We studied the effects of print distance on trace morphology and resolution, noting that printing distance showed almost no change in the printed trace pitch. Crosstalk interference between adjacent signal traces was analyzed across frequencies and validated both experimentally and through simulation; no crosstalk wa

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Moritz, Juliane, Philipp Götze, Tom Schiefer, et al. "Additive Manufacturing of Titanium with Different Surface Structures for Adhesive Bonding and Thermal Direct Joining with Fiber-Reinforced Polyether-Ether-Ketone (PEEK) for Lightweight Design Applications." Metals 11, no. 2 (2021): 265. http://dx.doi.org/10.3390/met11020265.

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Hybrid joints consisting of metals and fiber-reinforced polymer composites exhibit highly desirable properties for many lightweight design applications. This study investigates the potential of additively manufactured surface structures for enhancing the bond strength of such joints in comparison to face milled and laser structured surfaces. Titanium samples with different surface structures (as-built surface, groove-, and pin-shaped structures) were manufactured via electron beam melting and joined to carbon fiber-reinforced polyether-ether-ketone (PEEK) via adhesive bonding and thermal direc

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Saptaji, Kushendarsyah, Dindamilenia Choirunnisa Hardiyasanti, Muchammad Fachrizal Ali, Raffy Frandito, and Tiara Kusuma Dewi. "Potential Applications of Hydroxyapatite-Mineralized-Collagen Composites as Bone Structure Regeneration: a Review." JOURNAL OF SCIENCE AND APPLIED ENGINEERING 5, no. 1 (2022): 33. http://dx.doi.org/10.31328/jsae.v5i1.3577.

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The composites materials are known for their flexibility due to the combinations of two or three different materials and manipulation of their compositions. The advantage offered by composite materials make it suitable for biomedical applications especially to be used for implants. There are three types of composites biocompatible materials namely Metal Matrix Composite (MMC), Ceramic Matrix Composite (CMC) and Polymer Matrix Composite (PMC). In order to produce the biocompatible composite materials, various manufacturing processes can be performed. The manufacturing processes of MMCs are stir

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Murchio, Simone, Matteo Benedetti, Anastasia Berto, Francesca Agostinacchio, Gianluca Zappini, and Devid Maniglio. "Hybrid Ti6Al4V/Silk Fibroin Composite for Load-Bearing Implants: A Hierarchical Multifunctional Cellular Scaffold." Materials 15, no. 17 (2022): 6156. http://dx.doi.org/10.3390/ma15176156.

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Despite the tremendous technological advances that metal additive manufacturing (AM) has made in the last decades, there are still some major concerns guaranteeing its massive industrial application in the biomedical field. Indeed, some main limitations arise in dealing with their biological properties, specifically in terms of osseointegration. Morphological accuracy of sub-unital elements along with the printing resolution are major constraints in the design workspace of a lattice, hindering the possibility of manufacturing structures optimized for proper osteointegration. To overcome these

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Kehinde Andrew Olu-lawal, Oladiran Kayode Olajiga, Adeniyi Kehinde Adeleke, Emmanuel Chigozie Ani, and Danny Jose Portillo Montero. "INNOVATIVE MATERIAL PROCESSING TECHNIQUES IN PRECISION MANUFACTURING: A REVIEW." International Journal of Applied Research in Social Sciences 6, no. 3 (2024): 279–91. http://dx.doi.org/10.51594/ijarss.v6i3.886.

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Precision manufacturing plays a pivotal role in various industries, demanding high accuracy, efficiency, and quality in the production process. The continual pursuit of innovation in material processing techniques is essential to meet evolving demands and challenges. This review explores the latest advancements and innovations in material processing methods within precision manufacturing. The review encompasses a comprehensive analysis of various innovative material processing techniques, including additive manufacturing, subtractive manufacturing, and hybrid approaches. Additive manufacturing

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Rosenthal, Stephan, Fabian Maaß, Mike Kamaliev, Marlon Hahn, Soeren Gies, and A. Erman Tekkaya. "Lightweight in Automotive Components by Forming Technology." Automotive Innovation 3, no. 3 (2020): 195–209. http://dx.doi.org/10.1007/s42154-020-00103-3.

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AbstractLightweight design is one of the current key drivers to reduce the energy consumption of vehicles. Design methodologies for lightweight components, strategies utilizing materials with favorable specific properties and hybrid materials are used to increase the performance of parts for automotive applications. In this paper, various forming processes to produce light parts are described. Material lightweight design is discussed, covering the manufacturing processes to produce hybrid components like fiber–metal, polymer–metal and metal–metal composites, which can be used in subsequent dee

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Oliveira, Filipa M., Teresa G. Nunes, Nadya V. Dencheva, and Zlatan Z. Denchev. "Structure and Molecular Dynamics in Metal-Containing Polyamide 6 Microparticles." Crystals 12, no. 11 (2022): 1579. http://dx.doi.org/10.3390/cryst12111579.

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Polymer microparticles are used in additive manufacturing, separation and purification devices, biocatalysis, or for the recognition of biomolecules. This study reports on the effect of metal fillers on the structure and molecular dynamics of polyamide 6 (PA6) microparticles (MPs) containing up to 19 wt.% of Al, Cu, or Mg. These hybrid MPs are synthesized via reactive microencapsulation by anionic ring-opening polymerization in solution, in the presence of the metal filler. 13C high-resolution solid-state NMR (ssNMR) spectroscopy is employed as the primary characterization method using magic a

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Tsui, Lok-kun, Yongkun Sui, Thomas Michael Hartmann, Joshua Dye, and Judith Maria Lavin. "Additive Manufacturing of Inductors and Transformers by Hybrid Aerosol Jet Printing and Electrochemical Deposition." ECS Meeting Abstracts MA2023-01, no. 22 (2023): 1558. http://dx.doi.org/10.1149/ma2023-01221558mtgabs.

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Aerosol jet printing (AJP) is an attractive additive manufacturing process for printed electronic applications due to its high resolution (< 10 µm), flexible stand-off distance, and support of both metal and dielectric materials. A slow deposition rate (< 1 µm per layer) and the relatively low conductivity achievable with commercially available nanoparticle inks (~40% bulk) present some of the current limitations associated with AJP. Electrochemical deposition methods including both electrodeposition and electroless deposition are widely used in the microelectronics industry. Dense, high

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De, Pasquale Giorgio, and Fikret Enes Altunok. "Multiphase modeling of matrix/fiber-related damaging mechanism in multimaterial additively manufactured joints with 3D interlocking." Engineering Failure Analysis 170 (January 5, 2025): 109272. https://doi.org/10.1016/j.engfailanal.2025.109272.

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The efficient joining of dissimilar materials, such as metals and carbon fiber-reinforced polymers (CFRP), remains a critical challenge in advanced engineering applications. This study introduce the MIMOSA joint, a novel technique for joining metals and CFRP through additive manufacturing by modification of the metal adherend surface with inclusion of anchors. These anchors mechanically interlock with the CFRP, eliminating the need for adhesives or mechanical fasteners, thereby simplifying the joining process while improving structural integrity. The joint is fabricated using an autoclave curi

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Martins, Guilherme, Carlos M. S. Vicente, and Marco Leite. "Polymer-Metal Adhesion of Single-Lap Joints Using Fused Filament Fabrication Process: Aluminium with Carbon Fiber Reinforced Polyamide." Applied Sciences 13, no. 7 (2023): 4429. http://dx.doi.org/10.3390/app13074429.

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Additive manufacturing (AM) is often used for prototyping; however, in recent years, there have been several final product applications, namely the development of polymer-metal hybrid (PMH) components that have emerged. In this paper, the objective is to characterize the adhesion of single-lap joints between two different materials: aluminium and a polymer-based material manufactured by fused filament fabrication (FFF). Single-lap joints were fabricated using an aluminium substrate with different surface treatments: sandpaper polishing (SP) and grit blasting (GB). Three filaments for FFF were

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Chakravarthy, Chitra, Daisy Aranha, Santosh Kumar Malyala, and Ravi S. Patil. "Cast Metal Surgical Guides: An Affordable Adjunct to Oral and Maxillofacial Surgery." Craniomaxillofacial Trauma & Reconstruction Open 5 (January 1, 2020): 247275122096026. http://dx.doi.org/10.1177/2472751220960268.

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Additive manufacturing or 3-dimensional (3D) printing technology has an incredulous ability to create complex constructs with high exactitude. Surgical guides printed using this technology allows the transfer of the virtual surgical plan to the operating table, optimizing aesthetic outcomes, and functional rehabilitation. A vast variety of materials are currently being used in medical 3D printing, including metals, ceramics, polymers, and composites. The guides fabricated with titanium have high strength, excellent biocompatibility, and are sterilizable but take time to print and are expensive

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Verma, Ayush, Angshuman Kapil, Damjan Klobčar, and Abhay Sharma. "A Review on Multiplicity in Multi-Material Additive Manufacturing: Process, Capability, Scale, and Structure." Materials 16, no. 15 (2023): 5246. http://dx.doi.org/10.3390/ma16155246.

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Additive manufacturing (AM) has experienced exponential growth over the past two decades and now stands on the cusp of a transformative paradigm shift into the realm of multi-functional component manufacturing, known as multi-material AM (MMAM). While progress in MMAM has been more gradual compared to single-material AM, significant strides have been made in exploring the scientific and technological possibilities of this emerging field. Researchers have conducted feasibility studies and investigated various processes for multi-material deposition, encompassing polymeric, metallic, and bio-mat

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Falco, Marisa, Gabriele Lingua, Silvia Porporato, et al. "An Overview on Polymer-Based Electrolytes with High Ionic Mobility for Safe Operation of Solid-State Batteries." ECS Meeting Abstracts MA2023-02, no. 4 (2023): 604. http://dx.doi.org/10.1149/ma2023-024604mtgabs.

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Liquid electrolytes used in commercial Li-ion batteries are generally based on toxic volatile and flammable organic carbonate solvents, thus raising safety concerns in case of thermal runaway. The most striking solution at present is to switch on all solid-state designs exploiting polymer materials, films, ceramics, low-volatile, green additives, etc. The replacement of liquids component with low-flammable solids is expected to improve the safety level of the device intrinsically. Moreover, a solid-state configuration is expected to guarantee improved energy density systems. However, low ionic

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Pragana, João P. M., Stephan Rosenthal, Ivo M. F. Bragança, Carlos M. A. Silva, A. Erman Tekkaya, and Paulo A. F. Martins. "Hybrid Additive Manufacturing of Collector Coins." Journal of Manufacturing and Materials Processing 4, no. 4 (2020): 115. http://dx.doi.org/10.3390/jmmp4040115.

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The objective of this paper is to present a new hybrid additive manufacturing route for fabricating collector coins with complex, intricate contoured holes. The new manufacturing route combines metal deposition by additive manufacturing with metal cutting and forming, and its application is illustrated with an example consisting of a prototype coin made from stainless steel AISI 316L. Experimentation and finite element analysis of the coin minting operation with the in-house computer program i-form show that the blanks produced by additive manufacturing and metal cutting can withstand the high

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Mak, Sze Yi, Kwong Leong Tam, Ching Hang Bob Yung, and Wing Fung Edmond Yau. "Hybrid Metal 3D Printing for Selective Polished Surface." Materials Science Forum 1027 (April 2021): 136–40. http://dx.doi.org/10.4028/www.scientific.net/msf.1027.136.

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Metal additive manufacturing has found broad applications in diverse disciplines. Post processing to homogenize and improve surface finishing remains a critical challenge to additive manufacturing. We propose a novel one-stop solution of adopting hybrid metal 3D printing to streamlining the additive manufacturing workflow as well as to improve surface roughness quality of selective interior surface of the printed parts. This work has great potential in medical and aerospace industries where complicated and high-precision additive manufacturing is anticipated.

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Balyakin, A. V., M. A. Oleynik, E. P. Zlobin, and D. L. Skuratov. "A review of hybrid additive manufacturing of metal parts." VESTNIK of Samara University. Aerospace and Mechanical Engineering 21, no. 2 (2022): 48–64. http://dx.doi.org/10.18287/2541-7533-2022-21-2-48-64.

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This article provides an overview of the latest developments in the field of hybrid additive manufacturing of metal parts. The concept and various kinds of additive manufacturing are discussed. Special attention is paid to hybridization of additive technologies and various processes of forming: die forging, deep drawing, and others. The background and significance of the technologies, as well as their applicability in production are presented. The combination of additive manufacturing with forming processes is carried out with a dual purpose: to expand the area of application of additive manuf

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Ley, Jazmin, Cristian Pantea, John Greenhall, and Joseph A. Turner. "Resonant ultrasound spectroscopy of hybrid metal additive manufacturing." Journal of the Acoustical Society of America 154, no. 4_supplement (2023): A150. http://dx.doi.org/10.1121/10.0023085.

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Additive manufacturing has been targeted as the next high-impact fabrication technique for parts and components. Hybrid metal additive manufacturing (AM) refers to the 3-D printed fabrication process involving secondary manufacturing processes or energy sources and multifunctional printing. Specific layers are altered within the build using additional processes (i.e., milling or peening) that are synergistic with the additive process. This combination alters the sample microstructure and can refine grains, increase dislocation density, or induce residual stresses. The effect of these hybrid la

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Yue, Wenwen, Yichuan Zhang, Zhengxin Zheng, and Youbin Lai. "Hybrid Laser Additive Manufacturing of Metals: A Review." Coatings 14, no. 3 (2024): 315. http://dx.doi.org/10.3390/coatings14030315.

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Due to the unparalleled benefits of traditional processing techniques, additive manufacturing technology has experienced rapid development and continues to expand its applications. However, as industrial standards advance, the pressing needs for high precision, high performance, and high efficiency in the manufacturing sector have emerged as critical bottlenecks hindering the technology’s progress. Single-laser additive manufacturing methods are insufficient to meet these demands. This review presents a comprehensive exploration of metal hybrid laser additive manufacturing technology, encompas

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Pawlowski, Alexander E., Derek A. Splitter, Thomas R. Muth, et al. "Producing Hybrid Composites By Combining Additive Manufacturing and Casting." AM&P Technical Articles 175, no. 7 (2017): 16–21. http://dx.doi.org/10.31399/asm.amp.2017-07.p016.

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Abstract Additive manufacturing by itself provides many benefits, but by combining different materials processing techniques like traditional casting with additive manufacturing to create hybrid processes, custom materials can be tailor-made and mass produced for applications with specific performance needs. This article reports on research to create metal-metal interpenetrating phase composite materials using additive manufacturing and casting methods in combination.

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Chen, Zhenwen, Yanning Liang, Cong Li, et al. "Hybrid Fabrication of Cold Metal Transfer Additive Manufacturing and Laser Metal Deposition for Ti6Al4V: The Microstructure and Dynamic/Static Mechanical Properties." Materials 17, no. 8 (2024): 1862. http://dx.doi.org/10.3390/ma17081862.

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The titanium alloy components utilized in the aviation field are typically large in size and possess complex structures. By utilizing multiple additive manufacturing processes, the precision and efficiency requirements of production can be met. We investigated the hybrid additive manufacturing of Ti-6Al-4V using a combination of cold metal transfer additive manufacturing (CMTAM) and laser metal deposition (LMD), as well as the feasibility of using the CMT-LMD hybrid additive manufacturing process for fabricating Ti-6Al-4V components. Microstructural examinations, tensile testing coupled with d

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Di Caprio, Francesco, Valerio Acanfora, Stefania Franchitti, Andrea Sellitto, and Aniello Riccio. "Hybrid Metal/Composite Lattice Structures: Design for Additive Manufacturing." Aerospace 6, no. 6 (2019): 71. http://dx.doi.org/10.3390/aerospace6060071.

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This paper introduces a numerical tool developed for the design and optimization of axial-symmetrical hybrid composite/metal structures. It is assumed that the defined structures are produced by means of two different processes: Additive Layer Manufacturing (ALM) for the metallic parts and Filament Winding (FW) for the composite parts. The defined optimization procedure involves two specific software: ANSYS and ModeFrontier. The former is dedicated to the production of the geometrical and FE models, to the structural analysis, and to the post-process, focusing on the definition of the Unit Cel

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Królikowski, Marcin A., and Marta B. Krawczyk. "Metal cutting and additive manufacturing as an integral stages of metals hybrid manufacturing in Industry 4.0." Mechanik 91, no. 8-9 (2018): 769–71. http://dx.doi.org/10.17814/mechanik.2018.8-9.129.

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This paper describes the role of metal cutting process as integral part of manufacturing with application of MAM (metal additive manufacturing) techniques. Additive manufacturing is written explicit as main feature included in Industry 4.0 cycle. AM techniques lead to hybrid manufacturing techniques as well. This paper points that AM almost always is accompanied by supplementary conventional machining.

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Lutter-Günther, Max, Stephan Wagner, Christian Seidel, and Gunther Reinhart. "Economic and Ecological Evaluation of Hybrid Additive Manufacturing Technologies Based on the Combination of Laser Metal Deposition and CNC Machining." Applied Mechanics and Materials 805 (November 2015): 213–22. http://dx.doi.org/10.4028/www.scientific.net/amm.805.213.

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Hybrid additive manufacturing technologies combine selective material deposition with a conventional milling process in one machine, enabling the production of complex metal parts and reducing the need for part specific tools. The hybrid technology offers technological advantages compared to more established additive fabrication processes, such as powder bed fusion. Compared to powder bed based additive processes, which are currently in a prevailing positon regarding AM adaption, hybrid additive technologies enable increased build rates, enhanced build volumes and a reduction of machine change

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Holzer, K., L. Maier, V. Böhm, and W. Volk. "Dimensional precision and wear of a new approach for prototype tooling in deep drawing." IOP Conference Series: Materials Science and Engineering 1284, no. 1 (2023): 012078. http://dx.doi.org/10.1088/1757-899x/1284/1/012078.

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Abstract In this work, we present and evaluate a new approach for prototype tooling in deep drawing based on direct polymer additive tooling. With fused filament fabrication (FFF) a PLA shell is printed additively. Afterwards, this is filled with ultra-high performance concrete (UHPC). UHPC is characterized by its higher strength properties compared to conventional concrete materials, which makes the material feasible for forming applications. Two configurations of these hybrid UHPC polymer additive are possible: either the PLA shell is in contact with the sheet metal during forming or UHPC. T

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Escher, C., and C. Mutke. "Additive Manufacturing of Tool Steels*." HTM Journal of Heat Treatment and Materials 77, no. 2 (2022): 143–55. http://dx.doi.org/10.1515/htm-2022-1002.

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Abstract Additive manufacturing of tool steels represents a great challenge, yet it offers new possibilities for the tool manufacture of, for example, complex forming tools with conformal cooling. First, this contribution gives an overview of the most relevant additive manufacturing processes, the materials and processing concepts. By means of a hybrid manufactured press hardening tool for high-strength sheet metal parts, an example of practical implementation is presented subsequently.

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Stavropoulos, Panagiotis, Harry Bikas, Oliver Avram, Anna Valente, and George Chryssolouris. "Hybrid subtractive–additive manufacturing processes for high value-added metal components." International Journal of Advanced Manufacturing Technology 111, no. 3-4 (2020): 645–55. http://dx.doi.org/10.1007/s00170-020-06099-8.

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Abstract Hybrid process chains lack structured decision-making tools to support advanced manufacturing strategies, consisting of a simulation-enhanced sequencing and planning of additive and subtractive processes. The paper sets out a method aiming at identifying an optimal process window for additive manufacturing, while considering its integration with conventional technologies, starting from part inspection as a built-in functionality, quantifying geometrical and dimensional part deviations, and triggering an effective hybrid process recipe. The method is demonstrated on a hybrid manufactur

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Strong, Danielle, Issariya Sirichakwal, Guha P. Manogharan, and Thomas Wakefield. "Current state and potential of additive – hybrid manufacturing for metal parts." Rapid Prototyping Journal 23, no. 3 (2017): 577–88. http://dx.doi.org/10.1108/rpj-04-2016-0065.

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Purpose This paper aims to investigate the extent to which traditional manufacturers are equipped and interested in participating in a hybrid manufacturing system which integrates traditional processes such as machining and grinding with additive manufacturing (AM) processes. Design/methodology/approach A survey was conducted among traditional metal manufacturers to collect data and evaluate the ability of these manufacturers to provide hybrid – AM post-processing services in addition to their standard product offering (e.g. mass production). Findings The original equipment manufacturers (OEMs

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Hinton, Jack, Dejan Basu, Maria Mirgkizoudi, David Flynn, Russell Harris, and Robert Kay. "Hybrid additive manufacturing of precision engineered ceramic components." Rapid Prototyping Journal 25, no. 6 (2019): 1061–68. http://dx.doi.org/10.1108/rpj-01-2019-0025.

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Purpose The purpose of this paper is to develop a hybrid additive/subtractive manufacturing platform for the production of high density ceramic components. Design/methodology/approach Fabrication of near-net shape components is achieved using 96 per cent Al3O2 ceramic paste extrusion and a planarizing machining operations. Sacrificial polymer support can be used to aid the creation of overhanging or internal features. Post-processing using a variety of machining operations improves tolerances and fidelity between the component and CAD model while reducing defects. Findings This resultant three

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Sporysheva, Daria, and Aleksandr Khairulin. "Additive manufacturing and numerical modeling polymer stents." Russian journal of biomechanics. 28, no. 4 (2024): 83–95. https://doi.org/10.15593/rjbiomech/2024.4.08.

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Biodegradable stents are one of the promising trends in cardiology with a number of advantages over metal stents. Studies show that these stents can effectively restore the vessel lumen and at the same time dissolve organically in the body tissues, minimizing the risk of complications. The production of biodegradable stents by FDM-printing allows to diversify the types of fabricated structures and is also an economically advantageous solution. Numerical modeling of the expansion process of 6 stent geometries was performed. A biodegradable polymer, polylactide (PLA), was used as the stent mater

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Pragana, J. P. M., R. F. V. Sampaio, I. M. F. Bragança, C. M. A. Silva, and P. A. F. Martins. "Hybrid metal additive manufacturing: A state–of–the-art review." Advances in Industrial and Manufacturing Engineering 2 (May 2021): 100032. http://dx.doi.org/10.1016/j.aime.2021.100032.

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