Dissertations / Theses on the topic 'Grinding and polishing'
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1
Tse, Shuetfung. "Models of micro positioning and methods for surface grinding process control /." View abstract or full-text, 2008. http://library.ust.hk/cgi/db/thesis.pl?MECH%202008%20TSE.
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Zhang, Xiaohong. "Chemical mechanical polishing and grinding of silicon wafers." Diss., Manhattan, Kan. : Kansas State University, 2007. http://hdl.handle.net/2097/475.
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Pena-Diaz, Hernan R. "Experimental validation of an atomization model for fluids used in the grinding process." Thesis, Georgia Institute of Technology, 2001. http://hdl.handle.net/1853/18999.
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Hekman, Keith Alan. "Precision control in compliant grinding via depth-of-cut manipulation." Diss., Georgia Institute of Technology, 1997. http://hdl.handle.net/1853/16627.
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Agarwal, Reena. "Degradation of polymers in chemical mechanical polishing." Thesis, Georgia Institute of Technology, 2000. http://hdl.handle.net/1853/11828.
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Mess, Francis McCarthy. "Wear model for chemo-mechanical polishing of single crystal silicon." Thesis, Georgia Institute of Technology, 1997. http://hdl.handle.net/1853/15984.
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Milton, Gareth Edward Mechanical & Manufacturing Engineering Faculty of Engineering UNSW. "An automated micro-grinding system for the fabrication of precision micro-scale profiles." Awarded by:University of New South Wales. School of Mechanical and Manufacturing Engineering, 2006. http://handle.unsw.edu.au/1959.4/32285.
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Production of micro-scale components is an important emergent field. One underdeveloped area is the production of micro-scale 3D surfaces, which has important applications in micro-optics and fibre optic sensors. One particular application is the production of micro-lenses. With scales of less than 200 ??m these lenses can improve light coupling efficiencies in micro-optic systems. However, current lens production techniques have limitations in accuracy and versatility. Creating these surfaces through mechanical micro-grinding has the potential to improve the precision and variety of profiles that can be produced, thus improving transmission efficiencies and leading to new applications. This work presents a novel micro-grinding method for the production of microscale asymmetric, symmetric and axisymmetric curved components from brittle materials such as glasses. A specialised micro-grinding machine and machining system has been designed, constructed and successfully tested and is presented here. This system is capable of producing complex profiles directly on the tips of optical fibre workpieces. A five degree of freedom centring system is presented that can align and rotate these workpieces about a precision axis, enabling axisymmetric grinding. A machine vision system, utilising a microscope lens system and sub-pixel localisation techniques, is used to provide feedback for the process, image processing techniques are presented which are shown to have a sensing resolution of 300 nm. Using these systems, workpieces are centred to within 500 nm. Tools are mounted on nanometre precise motion stages and motion and infeed are controlled. Tooling configurations with flat and tangential grinding surfaces are presented along with control and path generation algorithms. The capabilities and shortcomings of each are presented along with methods to predict appropriate feed rates based on experimental data. Both asymmetric and axisymmetric flat and curved micro-profiles have been produced on the tips of optical fibres using this system. These are presented and analysed and show that the system, as described, is capable of producing high quality micro-scale components with submicron dimensional accuracy and nanometric surface quality. The advantages of this technique are compared with other processes and discussed. Further development of the system and technique are also considered.
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Apelt, T. A. "Inferential measurement models for semi-autogenous grinding mills." Thesis, School of Chemical and Biomolecular Engineering. Faculty of Engineering and Information Technologies, 2007. http://hdl.handle.net/2123/12117.
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Wizinowich, Peter Lindsay. "New technologies for polishing and testing large optics." Diss., The University of Arizona, 1989. http://hdl.handle.net/10150/184849.
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Two new technologies, for polishing and testing large optics, are presented in this dissertation. The first is a new approach to generating and polishing aspheric surfaces which utilizes a full size stressed lap. The lap specifications are chosen to automatically generate a specific amount of spherical aberration. The required comatic distortion of the lap is induced by a system of levers and springs which are stretched and relaxed as the lap moves. A lap was constructed to grind and polish a 20cm glass blank. The resultant polished surface, in agreement with the predicted asphericity, has 28 microns of spherical aberration at its edge, appropriate for a F/2.0 convex paraboloid. The average radial profile has a residual peak-to-valley error of 200nm and an rms error of 60nm. This experiment serves as a first successful test of the stressed lap concept and as a demonstration of a new method for generating aspheric secondary mirrors. The second new technology is concerned with testing large optics where vibrations can be a serious problem. A modification to the usual phase shifting interferometry reduction algorithm permits measurements to be taken fast enough to essentially freeze out vibrations. Only two interferograms are needed with an exact phase relationship; and these can be recorded very rapidly on either side of the interline transfer of a standard CCD video camera, prior to charge transfer readout. The third required interferogram is a null. An analysis of potential phase errors was performed for this "2 + 1" algorithm. In the developed implementation, two frequencies, dν/ν≈10⁻⁸, are generated with orthogonal polarizations. A Pockels cell rapidly switches the frequency entering the interferometer, resulting in a phase shift over the long path difference of the interferometer. The two time critical interferograms are acquired with a 1ms separation resulting in a reduction in sensitivity to vibration of one to two orders of magnitude. Laboratory tests were performed to compare this "2 + 1" system with a commercial phase shifting package. Similar phase determination accuracies were found when vibrations were low. However, the "2 + 1" system also succeeded when vibrations were large enough to wash out video rate fringes.
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Hives, Paul, of Western Sydney Nepean University, and of Mechatronic Computer and Electrical Engineering School. "Automation and modelling of robotic polishing." THESIS_XXX_MCEE_Hives_P.xml, 2000. http://handle.uws.edu.au:8081/1959.7/297.
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This research effort highlights emerging areas in the field of robotic polishing and includes an extensive literature survey conducted by the author. This survey shows that areas in need of further investigation for achieving automated polishing are surface measurement, CAD/CAM integration and polishing mechanics. The work conducted has been based on the use of an available robot end-effector for polishing unknown three-dimensional surfaces. A model for determining the mass of material removed during the polishing process is based on hardness testing, surface grinding and milling theory. Using this model the material removed during the polishing process is compared to results from practical experiments. Polishing trajectory for a robot-end effector to follow has been produced using CAD files in Initial Graphics Exchange Specification (IGES) format. Using these files and two types of polishing patterns, the surface roughness of polished surfaces has been compared for simple planar polygonal surfaces.Master of Engineering (Hons)
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Jenkins, Hodge E. "Process estimation and adaptive control of a grinding system." Diss., Georgia Institute of Technology, 1996. http://hdl.handle.net/1853/16614.
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Hight, J. Robert. "Interfacial fluid pressure and pad viscoelasticity during chemical meachanical polishing." Thesis, Georgia Institute of Technology, 2002. http://hdl.handle.net/1853/16715.
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Levert, Joseph Albert. "Interface mechanics of chemical mechanical polishing for integrated circuit planarization." Diss., Georgia Institute of Technology, 1997. http://hdl.handle.net/1853/15914.
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Rayner, Joshua Lee. "A finite element simulation of thermal profiles in grinding of titanium aluminide." Thesis, Georgia Institute of Technology, 2000. http://hdl.handle.net/1853/18967.
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Park, Hyung Wook. "Development of micro-grinding mechanics and machine tools." Diss., Atlanta, Ga. : Georgia Institute of Technology, 2008. http://hdl.handle.net/1853/22692.
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Thesis (Ph. D.)--Mechanical Engineering, Georgia Institute of Technology, 2008.Committee Chair: Dr. Steven Y. Liang; Committee Member: Dr. Chen Zhou; Committee Member: Dr. Paul Griffin; Committee Member: Dr. Shreyes N. Melkote; Committee Member: Dr. Steven Danyluk.
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Nelson, Luis Manuel. "Subsurface damage in the abrasive machining of titanium aluminide (gamma)." Diss., Georgia Institute of Technology, 1997. http://hdl.handle.net/1853/17581.
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Shanmugam, Harini. "Assessment and mitigation of potential environmental impacts of Portland Cement Concrete highway grindings." Online access for everyone, 2004. http://www.dissertations.wsu.edu/Thesis/Fall2004/h%5Fshanmugam%5F121304.pdf.
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Hives, Paul. "Automation and modelling of robotic polishing." Thesis, View thesis, 2000. http://handle.uws.edu.au:8081/1959.7/297.
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This research effort highlights emerging areas in the field of robotic polishing and includes an extensive literature survey conducted by the author. This survey shows that areas in need of further investigation for achieving automated polishing are surface measurement, CAD/CAM integration and polishing mechanics. The work conducted has been based on the use of an available robot end-effector for polishing unknown three-dimensional surfaces. A model for determining the mass of material removed during the polishing process is based on hardness testing, surface grinding and milling theory. Using this model the material removed during the polishing process is compared to results from practical experiments. Polishing trajectory for a robot-end effector to follow has been produced using CAD files in Initial Graphics Exchange Specification (IGES) format. Using these files and two types of polishing patterns, the surface roughness of polished surfaces has been compared for simple planar polygonal surfaces.
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Tsang, Yiu-ming. "Intelligent polishing using fuzzy logic and genetic algorithm." View the Table of Contents & Abstract, 2006. http://sunzi.lib.hku.hk/hkuto/record/B37206400.
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Tsang, Yiu-ming, and 曾耀明. "Intelligent polishing using fuzzy logic and genetic algorithm." Thesis, The University of Hong Kong (Pokfulam, Hong Kong), 2006. http://hub.hku.hk/bib/B38589291.
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Hives, Paul. "Automation and modelling of robotic polishing /." View thesis, 2000. http://library.uws.edu.au/adt-NUWS/public/adt-NUWS20030617.081601/index.html.
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Thesis (M.Sc. (Hons)) -- University of Western Sydney, Nepean, 2000."Thesis submitted for the degree of Master of Engineering (Hons), School of Mechatronic, Computer & Electrical Engineering, University of Western Sydney, Nepean" Bibliography : leaves 129-141.
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Shan, Lei. "Mechanical interactions at the interface of chemical mechanical polishing." Diss., Georgia Institute of Technology, 2000. http://hdl.handle.net/1853/17774.
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Гонщик, А. В., Вильям Александрович Залога, Вільям Олександрович Залога, Viliam Oleksandrovych Zaloha, Георгій Геннадійович Лагута, Георгий Геннадьевич Лагута, and Heorhii Hennadiiovych Lahuta. "Кваліметричне оцінювання ефективності схем суперфінішування шийок великогабаритних колінчастих валів." Thesis, Видавництво СумДУ, 2010. http://essuir.sumdu.edu.ua/handle/123456789/3852.
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Campbell, William Jarrett. "Model predictive run-to-run control of chemical mechanical planarization /." Digital version accessible at:, 1999. http://wwwlib.umi.com/cr/utexas/main.
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Ngai, Ka-kui. "Web-based intelligent decision support system for optimization of polishing process planning." Click to view the E-thesis via HKUTO, 2007. http://sunzi.lib.hku.hk/HKUTO/record/B39558472.
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Taylor, Andre D. "Chemical-mechanical planarization of lithium gallate." Thesis, Georgia Institute of Technology, 1999. http://hdl.handle.net/1853/12375.
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Ngai, Ka-kui, and 魏家駒. "Web-based intelligent decision support system for optimization of polishing process planning." Thesis, The University of Hong Kong (Pokfulam, Hong Kong), 2007. http://hub.hku.hk/bib/B39558472.
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Ng, Sum Huan. "Measurement and modeling of fluid pressures in chemical mechanical polishing." Diss., Available online, Georgia Institute of Technology, 2005, 2005. http://etd.gatech.edu/theses/available/etd-03022005-142857/unrestricted/ng%5Fsumhuan%5F200505%5Fphd.pdf.
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Thesis (Ph. D.)--Mechanical Engineering, Georgia Institute of Technology, 2005.Steven Danyluk, Committee Chair ; Richard Salant, Committee Member ; Jeffrey Streator, Committee Member ; Michael Sacks, Committee Member ; Dennis Hess, Committee Member ; Leonard Borucki, Committee Member. Includes bibliographical references.
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Han, Peidong. "A Study on Electrolytic In-Process Dressing (ELID) Grinding of Sapphire with Acoustic Emission Monitoring." Connect to full text in OhioLINK ETD Center, 2009. http://rave.ohiolink.edu/etdc/view?acc%5Fnum=toledo1240841098.
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Thesis (M.S.)--University of Toledo, 2009.Typescript. "Submitted as partial fulfillments of the requirements for The Master of Science Degree in Mechanical Engineering." "A thesis entitled"--at head of title. Bibliography: leaves 104-110.
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Stone, Wesley Lloyd. "Thermal effects on subsurface damage during the surface grinding of titanium aluminide." Diss., Georgia Institute of Technology, 2003. http://hdl.handle.net/1853/17122.
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Silva, Tiago da [UNESP]. "Um sistema com um bloco de teflon e um bastão abrasivo para a limpeza da superfície de corte de rebolos." Universidade Estadual Paulista (UNESP), 2013. http://hdl.handle.net/11449/96500.
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silva_t_me_bauru.pdf: 5556945 bytes, checksum: bfc0f29139dcb742000855aef9d22106 (MD5)Uma técnica utilizada para substituir o método de lubri-refrigeração convencional é a mínima quantidade de lubrificante (MQL). Este método utiliza de uma mistura de óleo e ar à elevada pressão, reduzindo a quantidade de fluído de corte necessário para a usinagem. Entretanto, em diversos estudos feitos na área de retificação com MQL, nota-se que há a necessidade de aperfeiçoamento dessa técnica com relação à limpeza da zona de corte do rebolo. Devido à dificuldade do baixo fluxo de fluído, em remover os resíduos superficiais acumulados, cavados aderem à superfície da ferramenta abrasiva, preenchendo os poros do rebolo e prejudicando o processo. Sendo assim este trabalho busca promover uma técnica de limpeza para o rebolo do tipo CBN, na retificação cilíndrica de aço ABNT4340 temperado e revenido, com a utilização de MQL. Através de um dispositivo, foi colocado em contato na superfície periférica do rebolo, bastões retangulares compostos dos materiais: Teflon, Óxido de alumínio e Carbeto de silício. As variáveis de saída do processo analisadas foram o comportamento da força tangencial de corte, rugosidade, emissão acústica, relação G (volume de material removido/volume do rebolo desgastado), fotos em microscópio eletrônico de varredura, microdureza e circularidade. O método MQL com o dispositivo, foi comparado com as seguintes condições de lubri-refrigeração: Convencional; MQL sem limpeza com local de ar. Com base nos resultados obtidos, o método de limpeza utilizando o dispositivo juntamente com o bastão de carbeto de silicone, comprovou em algumas condições a obtenção de melhores resultados e ausência de danos térmicos, se comparado aos outros métodos
A technique used to replace the method of conventional lubrification and cooling is the minimum quantity lubricant (MQL). This method uses a mixture of oil and air to the high pressure, reducing the amount of fluid required for machining. However, in various studies in the field of grinding with MQL, it is noted that there is a need for improvement of this techique with respect to cleaning the cutting zone of the wheel. Due to the difficulty of low fluid flow, to remove the accumulated surface residue, chips adhere to the surface of the abrasive tool, filling the pores of the wheel and impairing the process. Thus, this work seeks to promote a clening technique for the type CBN wheel, the grinding cylindrical AISI 4340 steel hardened and tempered, with the use of MQL. Through a device was placed in contact on the peripheral surface of the grinding wheel, rectangular rods compounds materials: Teflon, aluminum oxide and silicon carbide. The output variables of the process were analyzed the behavior of the tangential cutting force, surface roughness, acoustic emission, G ratio (volume of material removed/volume of wheel worn), in photos scanning electron microscope, hardness and roundness. The method MQL with the device was compared with the followin conditions of lubrication and cooling: Conventional; MQL without cleaning; MQL and cleaning air nozzle. Based on the results obtained, the cleaning method using the device with the bat silicon carbide, proved in some conditions to obtain better results and no thermal damage, compared to other methods
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Silva, Tiago da. "Um sistema com um bloco de teflon e um bastão abrasivo para a limpeza da superfície de corte de rebolos /." Bauru, 2013. http://hdl.handle.net/11449/96500.
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Orientador: Eduardo Carlos BianchiBanca: Gilberto de Magalhães Bento Gonçalves
Banca: Luciana Montanari
Resumo: Uma técnica utilizada para substituir o método de lubri-refrigeração convencional é a mínima quantidade de lubrificante (MQL). Este método utiliza de uma mistura de óleo e ar à elevada pressão, reduzindo a quantidade de fluído de corte necessário para a usinagem. Entretanto, em diversos estudos feitos na área de retificação com MQL, nota-se que há a necessidade de aperfeiçoamento dessa técnica com relação à limpeza da zona de corte do rebolo. Devido à dificuldade do baixo fluxo de fluído, em remover os resíduos superficiais acumulados, cavados aderem à superfície da ferramenta abrasiva, preenchendo os poros do rebolo e prejudicando o processo. Sendo assim este trabalho busca promover uma técnica de limpeza para o rebolo do tipo CBN, na retificação cilíndrica de aço ABNT4340 temperado e revenido, com a utilização de MQL. Através de um dispositivo, foi colocado em contato na superfície periférica do rebolo, bastões retangulares compostos dos materiais: Teflon, Óxido de alumínio e Carbeto de silício. As variáveis de saída do processo analisadas foram o comportamento da força tangencial de corte, rugosidade, emissão acústica, relação G (volume de material removido/volume do rebolo desgastado), fotos em microscópio eletrônico de varredura, microdureza e circularidade. O método MQL com o dispositivo, foi comparado com as seguintes condições de lubri-refrigeração: Convencional; MQL sem limpeza com local de ar. Com base nos resultados obtidos, o método de limpeza utilizando o dispositivo juntamente com o bastão de carbeto de silicone, comprovou em algumas condições a obtenção de melhores resultados e ausência de danos térmicos, se comparado aos outros métodos
Abstract: A technique used to replace the method of conventional lubrification and cooling is the minimum quantity lubricant (MQL). This method uses a mixture of oil and air to the high pressure, reducing the amount of fluid required for machining. However, in various studies in the field of grinding with MQL, it is noted that there is a need for improvement of this techique with respect to cleaning the cutting zone of the wheel. Due to the difficulty of low fluid flow, to remove the accumulated surface residue, chips adhere to the surface of the abrasive tool, filling the pores of the wheel and impairing the process. Thus, this work seeks to promote a clening technique for the type CBN wheel, the grinding cylindrical AISI 4340 steel hardened and tempered, with the use of MQL. Through a device was placed in contact on the peripheral surface of the grinding wheel, rectangular rods compounds materials: Teflon, aluminum oxide and silicon carbide. The output variables of the process were analyzed the behavior of the tangential cutting force, surface roughness, acoustic emission, G ratio (volume of material removed/volume of wheel worn), in photos scanning electron microscope, hardness and roundness. The method MQL with the device was compared with the followin conditions of lubrication and cooling: Conventional; MQL without cleaning; MQL and cleaning air nozzle. Based on the results obtained, the cleaning method using the device with the bat silicon carbide, proved in some conditions to obtain better results and no thermal damage, compared to other methods
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Razavi, H. Ali. "Identification and control of grinding processes for intermetalic [sic] compunds [sic]." Diss., Georgia Institute of Technology, 2000. http://hdl.handle.net/1853/18917.
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Ramoneda, Igor M. "Force modeling in surface grinding based on the wheel topography analysis." Thesis, Georgia Institute of Technology, 2002. http://hdl.handle.net/1853/18845.
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Zettner, Claudia Margaret. "Visualization of colloidal particle dynamics at a solid-liquid interface." Diss., Georgia Institute of Technology, 2001. http://hdl.handle.net/1853/17532.
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Dvořák, Luboš. "Automatizované technologické pracoviště broušení a leštění vodovodních armatur." Master's thesis, Vysoké učení technické v Brně. Fakulta strojního inženýrství, 2010. http://www.nusl.cz/ntk/nusl-228899.
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he aim of this thesis is possibilities analyse of automatization of finishing operations by producing bodies of plumbing fittings and selection it’s optimal version. The objective is project of workplace for conditions of concrete production plant and verification of return of it’s operating. A part of thesis is design of workplace and design of production machines and komplete technology of prodicing of parts in setting of production plant. Than there is partial verification of profected technology by real testing.
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Hildebrandt, Rodolfo Alexandre [UNESP]. "Análise do comportamento do desgaste de dressadores de ponta única confeccionados com diamantes naturais e sintético piramidais." Universidade Estadual Paulista (UNESP), 2014. http://hdl.handle.net/11449/122226.
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000815052.pdf: 4072549 bytes, checksum: cd22cd9160a8500ac3bc76309ae0d0ff (MD5)Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)
A etapa de dressagem é integrante ao processo de retificação, sendo esta uma operação de afiliação, ou seja, a retificação do rebolo, que tem como principal finalidade a remoção dos grãos abrasivos desgastados e garantir a concentricidade do rebolo. Nesse contexto, essa operação adquire uma grande importância no desempenho do rebolo e na qualidade desse processo. Este trabalho propõe a análise do comportamento do desgaste e a vida útil do dressador de ponta única, etapa esta que é muito comum em rebolos convencionais onde, periodicamente, a face de trabalho deve ser restaurada. Neste trabalho foram avaliados três tipos de diamantes, sendo um sintético e dois naturais, onde os dados coletados dos ensaios foram registrados e arquivados para avaliação dos valores iniciais e sequenciais das etapas estipuladas para retirada de imagem, sendo tabulados e posteriormente analisados entre a relação do desgaste e tempo de vida útil no processo. Observou-se após a análise dos dados obtidos, uma grande variação entre as áreas desgastadas para os modelos de diamantes naturais do tipo Brasil Extra e Mato Grosso. Já o diamante tipo CVD Sintético Nacional apresentou um valor de área desgastada próxima ao Brasil Extra. No decorrer do processo, os diamantes naturais apresntaram grande variação em sua dureza e estrutura, ocorrendo pequenos lançamentos quando comparado ao sintético, no qual apresentou uma dureza mais consistente mesmo às altas temperaturas e sem sofrer lascamento durante os ensaios. Com base nos dados obtidos neste estudo, o diamante tipo CVD Sintético Nacional apresentou uma grande vantagem em sua durabilidade em relação aos outros dois diamantes testados, obtendo um desgaste equivalente ao tipo Brasil Extra. O tipo Mato Grosso apresentou uma qualidade muito inferior em todos os aspectos em relação aos demais
The dressing is an integral step in the grinding process, which is an operation of grinding, in other words, the rectification of the wheel, which has as main purpose the removal of worn abrasive grains and ensure concentricity of the wheel. In this context, this operation becomes more important in the performance of the wheel, and the quality of this process. These tests suggest the analysis of wear behavior and the life of the single point dresser, this step is very common in conventional grinding wheels where periodically the working face must be restored. In this work three types of diamonds are evaluated, one synthetic and two natural, where the data collected from the test will be recorded and achived for evaluation of initial and sequential values of the levels proposed for the removal of image being tabulated and further analyzed the relationship between the wear and lifetime of the worn areas for models of natural diamonds of type Extra Brazil and Mato Grosso. Already the National CVD Synthetic type showed a value of close to Brazil Extra abraded area. To the process, natural diamonds showed great variation in their structure and hardness, chipping occurring small when compared to the synthetic which presented a more consistent hardness at high temperatures without suffering and chipping during rehearsals. Based on the data obtained in this study, the National CVD Synthetic Diamond type showed a great advantage in durability compared to the other two diamonds tested, obtaining an equivalent type Brazil Extra wear. The Mato Grosso type showed a much lower quality in all aspects compared to the other
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Hildebrandt, Rodolfo Alexandre. "Análise do comportamento do desgaste de dressadores de ponta única confeccionados com diamantes naturais e sintético piramidais /." Bauru, 2014. http://hdl.handle.net/11449/122226.
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Orientador: Eduardo Carlos BianchiBanca: Carlos Alberto Soufen
Banca: Carlos Elias da Silva Junior
Resumo: A etapa de dressagem é integrante ao processo de retificação, sendo esta uma operação de afiliação, ou seja, a retificação do rebolo, que tem como principal finalidade a remoção dos grãos abrasivos desgastados e garantir a concentricidade do rebolo. Nesse contexto, essa operação adquire uma grande importância no desempenho do rebolo e na qualidade desse processo. Este trabalho propõe a análise do comportamento do desgaste e a vida útil do dressador de ponta única, etapa esta que é muito comum em rebolos convencionais onde, periodicamente, a face de trabalho deve ser restaurada. Neste trabalho foram avaliados três tipos de diamantes, sendo um sintético e dois naturais, onde os dados coletados dos ensaios foram registrados e arquivados para avaliação dos valores iniciais e sequenciais das etapas estipuladas para retirada de imagem, sendo tabulados e posteriormente analisados entre a relação do desgaste e tempo de vida útil no processo. Observou-se após a análise dos dados obtidos, uma grande variação entre as áreas desgastadas para os modelos de diamantes naturais do tipo Brasil Extra e Mato Grosso. Já o diamante tipo CVD Sintético Nacional apresentou um valor de área desgastada próxima ao Brasil Extra. No decorrer do processo, os diamantes naturais apresntaram grande variação em sua dureza e estrutura, ocorrendo pequenos lançamentos quando comparado ao sintético, no qual apresentou uma dureza mais consistente mesmo às altas temperaturas e sem sofrer lascamento durante os ensaios. Com base nos dados obtidos neste estudo, o diamante tipo CVD Sintético Nacional apresentou uma grande vantagem em sua durabilidade em relação aos outros dois diamantes testados, obtendo um desgaste equivalente ao tipo Brasil Extra. O tipo Mato Grosso apresentou uma qualidade muito inferior em todos os aspectos em relação aos demais
Abstract: The dressing is an integral step in the grinding process, which is an operation of grinding, in other words, the rectification of the wheel, which has as main purpose the removal of worn abrasive grains and ensure concentricity of the wheel. In this context, this operation becomes more important in the performance of the wheel, and the quality of this process. These tests suggest the analysis of wear behavior and the life of the single point dresser, this step is very common in conventional grinding wheels where periodically the working face must be restored. In this work three types of diamonds are evaluated, one synthetic and two natural, where the data collected from the test will be recorded and achived for evaluation of initial and sequential values of the levels proposed for the removal of image being tabulated and further analyzed the relationship between the wear and lifetime of the worn areas for models of natural diamonds of type Extra Brazil and Mato Grosso. Already the National CVD Synthetic type showed a value of close to Brazil Extra abraded area. To the process, natural diamonds showed great variation in their structure and hardness, chipping occurring small when compared to the synthetic which presented a more consistent hardness at high temperatures without suffering and chipping during rehearsals. Based on the data obtained in this study, the National CVD Synthetic Diamond type showed a great advantage in durability compared to the other two diamonds tested, obtaining an equivalent type Brazil Extra wear. The Mato Grosso type showed a much lower quality in all aspects compared to the other
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Fragoso, Kamira Miksza. "Aplicação da técnica de MQL combinado com ar resfriado (CAMQL) na retificação do aço ABNT 4340 com rebolo de CBN /." Bauru, 2017. http://hdl.handle.net/11449/151342.
Full textAbstract:
Orientador: Eduardo Carlos BianchiBanca: Luiz Eduardo de Angelo Sanchez
Banca: Leonardo Roberto da Silva
Resumo: O processo de retificação é um processo de acabamento, e, portanto, possui características como bom acabamento superficial e alta precisão dimensional e geométrica. As peças usinadas por este processo possuem um alto valor agregado, pois as mesmas já passaram por outros processos de usinagem e/ou tratamentos térmicos e revenimento. Um fator limitador do processo de retificação é a quantidade de calor gerada durante o mesmo, energia esta que é minimizada pela aplicação de fluidos de corte durante a retificação. Porém os fluidos utilizados, na maior parte dos casos são poluentes e contém substâncias prejudiciais à saúde, além de possuir um alto custo de compra, manutenção e descarte. Visando reduzir a quantidade de fluido utilizada durante o processo de retificação o presente trabalho foi proposto, com o objetivo de melhorar a técnica da mínima quantidade de lubrificação através da aplicação combinada com ar comprimido à baixa temperatura a fim de melhorar o efeito de refrigeração e assim minimizar a geração de calor na região de corte. Para avaliar a eficácia da técnica foram escolhidas as variáveis de acabamento como a rugosidade e a circularidade, e de eficiência do processo como o desgaste do rebolo e potência consumida durante a usinagem. Estes valores foram medidos para três métodos distintos de aplicação de fluidos de corte durante o processo de retificação, a fim de compará-los, o método proposto para o presente trabalho, CAMQL (técnica de mínima quantidade de fluido co... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: Grinding is a finishing process, and therefore has characteristics such as good surface finish, high dimensional and geometric precision. Because it is this kind of manufacture process, the parts machined by this have a high added value, since they have already undergone other machining processes and/or heat treatments and tempering. A limiting factor of grinding process is the amount of heat generated during it; which energy is minimized by application of cutting fluids. But these fluids, in most cases are pollutants and could contain substances that are harmful to health, in addition to having a high cost of purchase, maintenance and disposal. In order to reduce the amount of fluid used during the grinding process, the present research has been proposed with the aim of improving the technique of minimum quantity of lubrication by the combined application with compressed air at low temperature in order to improve the cooling effect ant thus minimize the heat in cutting zone. To evaluate the effectiveness of this technique, the finishing variables such as roughness and roundness, and process efficiency, such as grinding wheel wear and power consumed during machining, were chosen. These values were measured for three different methods of cutting fluids application during the grinding process, in order to compare them, the proposed method, CAMQL (cold air minimum quantity of lubrication) as compared to conventional fluid application (flood) and the minimum quantity lubrication with air in room temperature. For all parameters, the proposed cutting fluid reduction reached, in general, positives results, proving its... (Complete abstract electronica acess below)
Mestre
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Andrade, Ricardo Bega de. "Efeito da refrigeração do ar comprimido utilizado em MQL (mínima quantidade de lubrificante) aplicado ao processo de retificação /." Bauru, 2017. http://hdl.handle.net/11449/151460.
Full textAbstract:
Orientador: Eduardo Carlos BianchiCo-orientador: Vicente Luiz Scalon
Resumo: O processo de retificação é um processo de usinagem por abrasão que visa principalmente obtenção de superfícies com baixa rugosidade e tolerância dimensional estreita. Essa combinação é possível por causa das múltiplas arestas de corte sem geometria definida que removem material da peça em pequenas penetrações de trabalho. Contudo é um processo que apresenta problemas para a peça, devido à elevada geração de calor. Este calor pode causar alterações metalúrgicas, dentre outras. Por esta razão é necessário utilizar fluido de corte para refrigerar a zona de retificação. Ao mesmo tempo é preciso buscar uma produção mais sustentável em relação à técnica de lubri-refrigeração convencional. Esta técnica vem sendo substituída por outras que visam redução de custo e redução e/ou eliminação do impacto ambiental, sem prejuízos para qualidade da peça. Uma técnica de lubri-refrigeração que vem substituindo a técnica convencional competitivamente é a técnica de Mínima Quantidade de Lubrificação (MQL), que é bem difundida em processos de usinagem com geometria de corte definida (por exemplo, torneamento, fresamento e furação) e com resultados promissores também em processos de retificação. Entretanto, pelo fato da técnica MQL ser menos estudada no processo de retificação, seu desempenho ainda apresenta algumas restrições devido à sua baixa eficiência de refrigeração, que pode ocasionar danos térmicos à peça. Neste sentido, a realização deste trabalho consistiu em substituir o ar à temperatu... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: The grinding process is an abrasion machining process that is mainly aimed at obtaining surfaces with low roughness and narrow dimensional tolerance. This combination is possible because of the multiple cutting edges without defined geometry that remove material from the workpiece at small work penetrations. However, it is a process that presents problems for the workpiece, due to the high generation of heat. This heat can cause metallurgical changes, among others. For this reason it is necessary to use cutting fluid to cool the grinding zone. At the same time it is necessary to seek a more sustainable production compared to the conventional lubri-cooling technique. This technique has been replaced by others that aim at cost reduction and reduction and/or elimination of environmental impact, without any damage to the quality of the part. A lubri-cooling technique that is replacing the conventional technique, competitively, is the Minimum Quantity of Lubricant (MQL) technique, which is well diffused in machining processes with defined cutting geometry (for example, turning, milling and drilling) and with promising results also in grinding processes. However, due the MQL technique is less studied in the grinding process, its performance still presents some restrictions due to its low cooling efficiency, which can cause thermal damage to the part. In this sense, the accomplishment of this work consisted in replacing the air at the ambient temperature of the MQL by air at a lower... (Complete abstract click electronic access below)
Mestre
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Anjos, Marco Antônio dos. "Retificação cilíndrica do aço ABNT 4340 com aplicação de ar comprimido refrigerado na limpeza da superfície de corte do rebolo /." Bauru, 2019. http://hdl.handle.net/11449/190824.
Full textAbstract:
Orientador: Eduardo Carlos BianchiCoorientador: Luiz Eduardo de Angelo Sanchez
Banca: Luiz Dare Neto
Banca: Hamilton José de Mello
Banca: Alessandro Roger Rodrigues
Banca: Rodrigo Eduardo Catai
Resumo: Na indústria metal-mecânica, por ser considerado uma etapa final e de acabamento, o processo de retificação contém valor agregado alto ao produto final. Neste processo a utilização de fluidos de corte é um dos fatores responsáveis na obtenção da qualidade final do processo, porém a eles são atribuídos fatores de risco à saúde e ao meio ambiente. Diante do contexto, diversos setores da indústria, pesquisa e educação, são mobilizados a buscar novas alternativas que possam reduzir custos e que sejam menos prejudiciais ao meio ambiente e uma das alternativas já em estudo é a técnica de mínima quantidade de lubrificante (MQL), que é caracterizada pela eficiência do processo em se aplicar uma quantidade menor de fluido de corte, se comparada com o método de lubrirrefrigeração convencional. Porém, na aplicação de MQL é importante que seja observado a pouca eficiência quanto a limpeza da superfície de corte do rebolo, acarretando na obstrução dos poros do rebolo e prejudicando as arestas cortantes. Diante do exposto, o presente trabalho teve como objetivo analisar o comportamento da técnica de MQL associada à limpeza do rebolo, integrada ao sistema de ar a baixa temperatura aplicado à zona de corte, de forma a preservar os parâmetros como: lubrirrefrigeração e limpeza da zona de corte com jato de ar comprimido a baixa temperatura. Neste trabalho foram realizados estudos resultantes da retificação cilíndrica do aço ABNT 4340, e utilizando o rebolo convencional de óxido de alumínio bra... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: In the metalworking industry, for being the grinding process is considered a final stage and finishing, the grinding process has high added value to the final product, in this process the use of cutting fluids is one of the factors responsible for obtaining the final quality of the process, however they are attributed risk factors to health and the environment. In this context, several sectors of industry, research and education are mobilized to seek new alternatives that can reduce costs and that are less harmful to the environment and one of the alternatives already under study is the technique of minimum quantity lubricant (MQL), which is characterized by the efficiency of the process in applying a smaller amount of cutting fluid as compared to the conventional flood coolant method. However, in the application of the MQL it is important to observe the low efficiency of the cleaning of the cutting surface of the grinding wheel, resulting in clogging of the grinding wheel pores, damaging the sharp edges. Thereupon, the present study addresses the behavior of the MQL technique associated to the cleaning of the grinding wheel, integrated to the cold air system applied to the cutting zone, in order to preserve the parameters such as: flood coolant and cleaning of the cutting zone with air jet compressed at low temperature. In this thesis, studies were carried out resulting from the grinding of ABNT 4340 steel and using the conventional white aluminum oxide grinding wheel under the application of different lubrication and cooling conditions, where the conventional method can be compared to the MQL technique associated to cleaning at cold -10º C and -15º C. The results obtained were characterized by roughness tests, circularity deviation, diametrical wear grinding wheel, metallographic analysis, optical microscopy, microhardness and analysis of the influence of the flood coolant. Both the flood coolant metho
Doutor
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Diao, Jie. "Development of Techniques to Quantify Chemical and Mechanical Modifications of Polymer Surfaces: Application to Chemical Mechanical Polishing." Diss., Available online, Georgia Institute of Technology, 2004, 2004. http://etd.gatech.edu/theses/available/etd-11222004-001703/.
Full textAbstract:
Thesis (Ph. D.)--Chemical Engineering, Georgia Institute of Technology, 2006.Samuels, Robert J., Committee Member ; Henderson, Clifford L., Committee Member ; Danyluk, Steven, Committee Member ; Hess, Dennis W., Committee Chair ; Bottomley, Lawrence A., Committee Member ; Morris, Jeffrey F., Committee Co-Chair. Vita. Includes bibliographical references.
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Biasin, Rodrigo Nappi. "Caracterização da qualidade superficial em diferentes etapas do processo de polimento por rodas flap e buffing." reponame:Repositório Institucional da UCS, 2016. https://repositorio.ucs.br/handle/11338/1370.
Full textAbstract:
Este trabalho dedica-se à caracterização das superfícies geradas durante as diferentes etapas do processo de polimento com rodas flap e buffing. O mesmo foi concebido tendo como base uma situação real de substituição de um processo de manufatura manual por um processo mecanizado. A mecanização do processo é importante, uma vez que os custos envolvidos de mão de obra e material são elevados, assim como os custos relacionados à rejeição de um componente nesta etapa de fabricação, devido ao valor já agregado ao mesmo. Devido à pouca informação disponível na literatura especializada sobre esses processos, foi constatado que a verificação dos elementos que compõem as superfícies geradas pelos processos é de fundamental importância para o entendimento dos mesmos. Com base nisso, foram estudadas as superfícies geradas durante as diferentes etapas que compõem o processo de polimento, de forma manual e mecanizada. As etapas consistem no polimento com o uso sequenciado de rodas flap com granulometria mesh P180, P240 e P320 e, por último, a etapa de buffing. Foram utilizados para a caracterização da superfície usinada: microscopia eletrônica de varredura por emissão de campo (MEV-EC), medição de rugosidade e medição de parâmetros de área superficiais (tridimensionais). Os resultados possibilitaram a identificação dos elementos que compõem a superfície, bem como a identificação das modificações da mesma durante cada etapa do processo de polimento. As medições dos parâmetros indicam diminuição da rugosidade a cada etapa do processo de polimento por rodas flap. Também sugerem que a superfície passou a apresentar picos mais agudos e vales mais rasos com a progressão do processo. Também foi possível comparar as superfícies geradas de forma manual e mecanizada. A última apresentou uma menor dispersão dos parâmetros medidos. A superfície final, gerada pelo processo de buffing, é equivalente para os processos mecânico e manual. No entanto, a medição dos parâmetros não apontou diferenças entre a superfície gerada por buffing e rodas flap 320, apesar de haver diferença visual entre ambas. Os resultados sugerem que isso esteja relacionado com a escala de atuação do processo de buffing, que atua numa escala inferior à detectável pelos métodos de medição utilizados.Submitted by Ana Guimarães Pereira (agpereir@ucs.br) on 2016-10-26T18:31:39Z No. of bitstreams: 1 Dissertacao Rodrigo Nappi Biasin.pdf: 296185 bytes, checksum: fad40bb900b71200aa3f31366ab03adb (MD5)
Made available in DSpace on 2016-10-26T18:31:39Z (GMT). No. of bitstreams: 1 Dissertacao Rodrigo Nappi Biasin.pdf: 296185 bytes, checksum: fad40bb900b71200aa3f31366ab03adb (MD5) Previous issue date: 2016-10-21
This work was aimed to the characterization of surfaces generated during the different stages of the polishing process with flap wheels and buffing. The process was designed based on a real situation of replacing a manual manufacturing process by a mechanized process. The mechanization of the process is important, due the high costs involved with labor and material, as well as costs related to the rejection of a component in this manufacturing stage, due to already added value to it. Due to the limited information available in specialized literature, it was found that the verification of the elements that compose the surfaces have a fundamental importance for the understanding of these processes. Based on this, the surfaces generated during the different stages that compose the manual and mechanized polishing process were investigated. The steps consist of polishing with the use of sequenced flap wheels with mesh P180, P240 and P320, ending with the buffing process. It was used for characterization: Field Emission Scanning Microscopy (FESEM), roughness measurement and surface area measurement parameters (three-dimensional). It was possible to identify the surface details, as well as changes of the same during each step of the polishing process. The parameters measurement indicates a decrease in roughness at each stage of the flap wheels polishing process. They also suggest that the surface began to show sharper peaks and shallower valleys with the progression of the process. It was also possible to compare the surfaces generated manually and mechanically. The latter exhibited a lower dispersion of the measured parameters. The final surface, generated by the buffing process is equivalent to the mechanized and manual processes. However, measurement of the parameters showed no differences between the surfaces generated by buffing and flap wheels 320 mesh, although there are differences between them. The results suggested that this difference it is related to the buffing process operation scale, which operates on a lower scale than detectable by measuring methods used.
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Sales, Alan Rodrigo de. "Método da lubri-refrigeração de MQL, com a utilização do óleo solúvel sintético diluído em água, na retificação cilíndrica do aço ABNT 4340 com rebolo de CBN /." Bauru, 2016. http://hdl.handle.net/11449/148682.
Full textAbstract:
Orientador: Eduardo Carlos BianchiBanca: Ivaldo de Domenico Valarelli
Banca: Arthur Alves Fiocchi
Resumo: A aplicação da mínima quantidade de lubrificante (MQL) na usinagem dos metais começaram a ser estudados como alternativa para reduzir o uso dos fluidos de corte, para poder atingir uma produção mais limpa e menos prejudicial ao meio ambiente e aos trabalhadores, na retificação, apesar de ser considerada uma técnica inovadora no aspecto ambiental, sua aplicação é restrita devido à geração excessiva de calor e ao entupimento dos poros do rebolo causado pelos cavacos, e isto prejudica a qualidade final do produto e aumenta o desgaste da ferramenta. Esta pesquisa buscou aprimorar o uso do MQL utilizando óleo solúvel sintético da Quimatic Tapimatic ME-2. Além de usar o jato com a mistura ar e óleo e proporções de água injetado na interface rebolo-peça à alta velocidade um jato de ar comprimido, foi utilizado na superfície de corte do rebolo para minimizar o empastamento do rebolo gerado durante o processo de usinagem pela mistura formada pelo óleo do MQL mais os cavacos. Foram realizados ensaios na retificação cilíndrica externa de mergulho do aço ABNT 4340, temperado e revenido com dureza média de 54 HRC, usando rebolo de nitreto de boro cúbico (CBN) com ligante vitrificado. Os métodos de lubri-refrigeração propostos foram o convencional com fluido em abundância e o MQL (sem limpeza da superfície de corte do rebolo) e MQL (com a limpeza, utilizando o ângulo de incidência do ar comprimido na superfície de corte do rebolo fixo a 30 graus). Este ângulo foi escolhido por ser a ... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: The application of minimum quantity of lubricant (MQL) on machining of metals has emerged as an alternative to reduce the abundance of cutting fluids and then achieve a cleaner production. In grinding, although considered a breakthough technique in the environmental aspect, its application is restricted due to excessive generation of heat and grinding wheel loading caused by the chips, damaging the final product quality and increassing tool wear. The objective of this research was to improve the MQL technique synthetic soluble oil Quimatic Tapmatic ME-2 using beyond the jet with air mixture and oil and water proportios using an additional jet of compressed air to clean the clogged pores of the wheel. Grinding wheel in tests were performed in cylindrical plunge grinding of the ABNT 4340 steel, quenched and tempered (54 HRc), with a vitrified cubic horon nitride (CBN). The suggested methods of lubrification were conventional (abundant fluid), MQL (that without the use of air jet to cleaning the wheel) and MQL plus cleaning system using the angle of incidence of the compressed air on the cutting surface of the grinding wheel fixed to 30 degrees. Other authors chose This angle to be the best condition shown in the works. This performance was evaluated based on analysis of the process output variables: roughness, diametric wear of the grinding, roundness, and metallographic analysis plus microhardness measurements of the grounded surface to verify thermal damage incidence. The results showed the possibility of implementing the technique of cleaning as a tehcnological enhancement to minimum quantity of lubrificant in the grinding, reducing the use of cutting fluids. The tecnique MQL plus cleaning system, in a specific indicent angle of the compressed air was extremely efficient, resulting in better surface finish, reduced tool wear and free of thermal damage when compared with conventional methods without cleaning of the wheel
Mestre
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Pereira, Wangner Barbosa da Costa. "Influência do fluido de corte e da concentração na retificação cilíndrica do aço 4340 e no desgaste do rebolo de CBN utilizando mínima quantidade de lubrificante /." Bauru, 2019. http://hdl.handle.net/11449/183350.
Full textAbstract:
Orientador: Eduardo Carlos BianchiBanca: Carlos Eiji Hirata Ventura
Banca: Manoel Cleber de Sampaio Alves
Banca: Dayse Iara dos Santos
Banca: Rafael Plana Simões
Resumo: Atualmente, vários setores industriais têm buscado um desenvolvimento sustentável para os seus projetos. Dentre estes setores está a usinagem por abrasão, devido ao enrijecimento das leis ambientais e em virtude da necessidade de diminuição dos custos envolvidos na produção. A partir desse contexto, o presente trabalho buscou explorar as potencialidades da técnica de lubri-refrigeração de Mínima Quantidade de Lubrificação (MQL) em função da diluição de três diferentes fluidos de corte comparada à técnica lubri-refrigeração convencional no processo de retificação cilíndrica do aço ABNT 4340, temperado e revenido, com o rebolo de nitreto cúbico de boro (CBN). A influência das proporções da diluição dos fluidos utilizados na técnica de lubri-refrigeração MQL sem limpeza e com limpeza da superfície do rebolo, por um jato de ar comprimido, respectivamente, foram estudados através das análises de: rugosidade, desvio de circularidade, desgaste diametral do rebolo ou relação G, microdureza, potência, emissão acústica e vibração. Os resultados demonstraram que o aumento da proporção de água utilizada na diluição dos fluidos testados promoveu uma diminuição dos valores da rugosidade, do desvio de circularidade, do desgaste do rebolo, da emissão acústica e da vibração. No entanto, essa mesma proporção de diluição dos fluidos contribuiu para que potência consumida durante o processo sofresse aumento. Fazendo uma avaliação global dos dados conclui-se que o processo de retificação do aço A... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: Currently, several industrial sectors have been looking for a sustainable development to your projects. The process by machining abrasion needs to be optimized due to environmental laws and to the production costs. In this study, the potentialities of the Minimum Quantity Lubrication (MQL) technique using dilution of three different cutting fluids were compared to the conventional lubrication-cooling technique. The grinding process was analyzed using a cylindrical steel grinding process ABNT 4340, with cubic boron nitride (CBN) wheel. The influence of the dilution proportions of the fluids used in the MQL technique without cleaning and with the cleaning of the wheel surface by a jet of compressed air respectively. The study was realized following output variables: roughness, roundness errors, diametrical wheel wear or G ratio, microhardness, power, acoustic emission, and vibration. The results showed that the increase in the proportion of water used in the dilution of the tested fluids promoted a decrease in the values of roughness, roundness errors, diametrical wheel wear, acoustic emission, and vibration. However, this same proportion of dilution of the fluids contributed to the increase in power consumed during the process. Making an overall assessment of the data concludes that the grinding process of ABNT 4340 steel through the MQL technique with wheel surface cleaning and application of diluted fluid in the 1:10 ratio proved to be efficient in obtaining parts with a sur... (Complete abstract click electronic access below)
Doutor
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Blackburn, Travis Lee. "Electro-kinetically enhanced nano-metric material removal." Thesis, Atlanta, Ga. : Georgia Institute of Technology, 2008. http://hdl.handle.net/1853/26600.
Full textAbstract:
Thesis (M. S.)--Mechanical Engineering, Georgia Institute of Technology, 2009.Committee Chair: Danyluk, Steven; Committee Member: Butler, David; Committee Member: Hesketh, Peter; Committee Member: Yoda, Minami. Part of the SMARTech Electronic Thesis and Dissertation Collection.
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Ludovichetti, Francesco Saverio. "CAD/CAM monolithic materials: Wear resistance and abrasiveness, and the effect of grinding and polishing on their roughness and fracture resistance." Doctoral thesis, Araraquara, 2019. http://hdl.handle.net/11577/3396406.
Full textAbstract:
Orientador: Renata Garcia FonsecaResumo: Esta tese consiste em dois estudos, ambos investigando materiais monolíticos fresados por tecnologia CAD-CAM. Primeiro estudo. Objetivo. A resistência ao desgaste e abrasividade do Lava Ultimate, Vita Enamic, Vita Suprinity, IPS e.max CAD e Lava Plus, bem como algumas propriedades que podem estar relacionadas, foram analisadas. Métodos. Espécimes desses materiais tiveram sua rugosidade, dureza e coeficiente de atrito avaliados, respectivamente, em microscópio confocal, microdurômetro e tribômetro. O teste de desgaste conhecido como "2-body", no qual os materiais atuaram como abrasivos e, juntamente com o esmalte bovino, também como antagonistas, também foi realizado. A taxa de desgaste foi determinada com perfilômetro de superfície e as superfícies desgastadas foram observadas por microscopia eletrônica de varredura (MEV). Resultados. Vita Enamic e Lava Ultimate mostraram a maior rugosidade, enquanto IPS e.max CAD e Vita Suprinity, a menor. O resultado da dureza foi Lava Plus> (Vita Suprinity = IPS e.max CAD)> Vita Enamic> Lava Ultimate. O Lava Ultimate exibiu maior coeficiente de atrito do que o IPS e.max CAD e o Lava Plus. O Lava Plus e o IPS e.max CAD mostraram um potencial significativamente maior para desgastar o Lava Ultimate. Estes dois materiais, juntamente com o Vita Suprinity, foram os que mais desgastaram o esmalte e o Vita Enamic. Vita Suprinity e IPS e.max CAD promoveram o maior desgaste do Lava Plus, e o inverso também ocorreu. Vita Enamic e Lava Ultimate causar... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: This thesis consists of two studies, both investigating the computer-aided design and computer-aided manufacturing (CAD-CAM) monolithic materials. First study. Aim. The wear resistance and abrasiveness of Lava Ultimate, Vita Enamic, Vita Suprinity, IPS e.max CAD, and Lava Plus, as well as some properties that might be related to, were analyzed. Methods. Specimens from these materials had their roughness, hardness, and coefficient of friction evaluated, respectively in confocal microscope, microdurometer, and tribometer. The 2-body wear test, wherein the materials acted as abraders and, together with bovine enamel, also as antagonists, was also carried out. The wear rate was determined with surface profilometer and the worn surfaces were observed by scanning electron microscopy (SEM). Results. Vita Enamic and Lava Ultimate showed the highest roughness, whereas IPS e.max CAD and Vita Suprinity, the lowest. The hardness result was Lava Plus > (Vita Suprinity=IPS e.max CAD) > Vita Enamic >Lava Ultimate. Lava Ultimate exhibited a higher coefficient of friction than IPS e.max CAD and Lava Plus. Lava Plus and IPS e.max CAD showed significantly higher potential to wear Lava Ultimate. These two materials, together with Vita Suprinity, provided the highest wear of enamel and Vita Enamic. Vita Suprinity and IPS e.max CAD exhibited the highest wear against Lava Plus, and the inverse also occurred. Vita Enamic and Lava Ultimate were among the materials that caused the lowest wear of ename... (Complete abstract click electronic access below)
Doutor
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Ludovichetti, Francesco Saverio. "CAD/CAM monolithic materials : wear resistance and abrasiveness, and the effect of grinding and polishing on their roughness and fracture resistance. /." Araraquara, 2019. http://hdl.handle.net/11449/181449.
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Orientador: Renata Garcia FonsecaResumo: Esta tese consiste em dois estudos, ambos investigando materiais monolíticos fresados por tecnologia CAD-CAM. Primeiro estudo. Objetivo. A resistência ao desgaste e abrasividade do Lava Ultimate, Vita Enamic, Vita Suprinity, IPS e.max CAD e Lava Plus, bem como algumas propriedades que podem estar relacionadas, foram analisadas. Métodos. Espécimes desses materiais tiveram sua rugosidade, dureza e coeficiente de atrito avaliados, respectivamente, em microscópio confocal, microdurômetro e tribômetro. O teste de desgaste conhecido como "2-body", no qual os materiais atuaram como abrasivos e, juntamente com o esmalte bovino, também como antagonistas, também foi realizado. A taxa de desgaste foi determinada com perfilômetro de superfície e as superfícies desgastadas foram observadas por microscopia eletrônica de varredura (MEV). Resultados. Vita Enamic e Lava Ultimate mostraram a maior rugosidade, enquanto IPS e.max CAD e Vita Suprinity, a menor. O resultado da dureza foi Lava Plus> (Vita Suprinity = IPS e.max CAD)> Vita Enamic> Lava Ultimate. O Lava Ultimate exibiu maior coeficiente de atrito do que o IPS e.max CAD e o Lava Plus. O Lava Plus e o IPS e.max CAD mostraram um potencial significativamente maior para desgastar o Lava Ultimate. Estes dois materiais, juntamente com o Vita Suprinity, foram os que mais desgastaram o esmalte e o Vita Enamic. Vita Suprinity e IPS e.max CAD promoveram o maior desgaste do Lava Plus, e o inverso também ocorreu. Vita Enamic e Lava Ultimate causar... (Resumo completo, clicar acesso eletrônico abaixo)
Abstract: This thesis consists of two studies, both investigating the computer-aided design and computer-aided manufacturing (CAD-CAM) monolithic materials. First study. Aim. The wear resistance and abrasiveness of Lava Ultimate, Vita Enamic, Vita Suprinity, IPS e.max CAD, and Lava Plus, as well as some properties that might be related to, were analyzed. Methods. Specimens from these materials had their roughness, hardness, and coefficient of friction evaluated, respectively in confocal microscope, microdurometer, and tribometer. The 2-body wear test, wherein the materials acted as abraders and, together with bovine enamel, also as antagonists, was also carried out. The wear rate was determined with surface profilometer and the worn surfaces were observed by scanning electron microscopy (SEM). Results. Vita Enamic and Lava Ultimate showed the highest roughness, whereas IPS e.max CAD and Vita Suprinity, the lowest. The hardness result was Lava Plus > (Vita Suprinity=IPS e.max CAD) > Vita Enamic >Lava Ultimate. Lava Ultimate exhibited a higher coefficient of friction than IPS e.max CAD and Lava Plus. Lava Plus and IPS e.max CAD showed significantly higher potential to wear Lava Ultimate. These two materials, together with Vita Suprinity, provided the highest wear of enamel and Vita Enamic. Vita Suprinity and IPS e.max CAD exhibited the highest wear against Lava Plus, and the inverse also occurred. Vita Enamic and Lava Ultimate were among the materials that caused the lowest wear of ename... (Complete abstract click electronic access below)
Doutor
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Ludovichetti, Francesco Saverio. "CAD/CAM monolithic materials: wear resistance and abrasiveness, and the effect of grinding and polishing on their roughness and fracture resistance." Doctoral thesis, Università degli studi di Padova, 2019. http://hdl.handle.net/11577/3424969.
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This thesis consists of two studies, both investigating the computer-aided design and computer-aided manufacturing (CAD-CAM) monolithic materials.
First study. Aim. The wear resistance and abrasiveness of Lava Ultimate, Vita Enamic, Vita Suprinity, IPS e.max CAD, and Lava Plus, as well as some properties that might be related to, were analyzed. Methods. Specimens from these materials had their roughness, hardness, and coefficient of friction evaluated, respectively in confocal microscope, microdurometer, and tribometer. The 2-body wear test, wherein the materials acted as abraders and, together with bovine enamel, also as antagonists, was also carried out. The wear rate was determined with surface profilometer and the worn surfaces were observed by scanning electron microscopy (SEM). Results. Vita Enamic and Lava Ultimate showed the highest roughness, whereas IPS e.max CAD and Vita Suprinity, the lowest. The hardness result was Lava Plus > (Vita Suprinity=IPS e.max CAD) > Vita Enamic >Lava Ultimate. Lava Ultimate exhibited a higher coefficient of friction than IPS e.max CAD and Lava Plus. Lava Plus and IPS e.max CAD showed significantly higher potential to wear Lava Ultimate. These two materials, together with Vita Suprinity, provided the highest wear of enamel and Vita Enamic. Vita Suprinity and IPS e.max CAD exhibited the highest wear against Lava Plus, and the inverse also occurred. Vita Enamic and Lava Ultimate were among the materials that caused the lowest wear of enamel and all other evaluated materials. Conclusion. The nanofilled composite resin and polymer-infiltrated ceramic were more antagonist-friendly (whether enamel or CAD-CAM material) than glass-ceramics and zirconia. Care should be taken when selecting the material that will contact mainly with glass-ceramics. Hardness should also be considered when selecting a material.
Second study. Aim. To evaluate the effect of grinding and polishing on the roughness and fracture resistance of Lava Ultimate, Vita Enamic, Vita Suprinity, and IPS e.max CAD, submitted to mechanical aging. Methods. Disks from these materials were analyzed for roughness: 1) after polishing with silicon carbide papers (Lava Ultimate and Vita Enamic) or glazing (IPS e.max CAD and Vita Suprinity) (control); 2) after grinding with 30-μm grit diamond rotary instruments; 3) and after grinding and polishing with the polishing kit Ceramiste Polishers. For fracture resistance, a simplified tri-layer model consisting of restorative disk, epoxy resin disk, and a steel ring was used. The bonded tri-layer disks received the same conditions described for the roughness analysis. Half of the specimens underwent mechanical aging for 1×106 cycles. All specimens were loaded until failure. The Weibull modulus was calculated. Results. Among the control groups, no significant difference was found between the IPS e.max CAD and Vita Suprinity and between the Lava Ultimate and Vita Enamic, which were rougher than the glass-ceramic materials. After grinding, this behavior was maintained, except for the Vita Enamic, whose roughness was similar to that of the IPS e.max CAD. After polishing, the Vita Enamic showed the highest roughness, whereas the other materials were not statistically different. IPS e.max CAD and Vita Suprinity showed the lowest roughness in the control groups. For Lava Ultimate and Vita Enamic, polishing provided the lowest roughness. Grinding followed or not by polishing, and mechanical aging, did not adversely affect fracture resistance or the reliability of the materials. Conclusions. Polishing did not recover the initial roughness of the glass-ceramic materials. Fracture resistance was not affected by grinding, followed or not by polishing, even after mechanical aging.
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Anjos, Marco Antônio dos [UNESP]. "Estudo experimental do uso de rebolos convencionais na usinagem do aço VP-50 utilizado na retificação cilíndrica, por meio de diferentes métodos de lubri-refrigeração." Universidade Estadual Paulista (UNESP), 2015. http://hdl.handle.net/11449/132523.
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000855001.pdf: 2370290 bytes, checksum: af127de230433058ccdbf4e8d1772ee8 (MD5)A retificação é um processo de usinagem preciso, sendo uma das etapas mais caras na fabricação dos moldes de injeção de termopláticos. Na retificação o rebolo é a ferramenta abrasiva responsável pela retirada do material. O conhecimento das suas características técnicas, vantagens, defeitos e condições de trabalho são fundamentais para os Engenheiros de produto, de processos e, naturalmente, para os gerentes de área industrial, identificarem qual o rebolo mais indicado para realização do processo de retificação. Dentre os aços utilizados na fabricação de moldes para injeção de termoplásticos destaca-se o aço VP-50, o qual foi o aço usado neste experimento sendo usinado pelo processo de retificação cilíndrica. No processo de retificação também foi adotado para fins de experimento dois métodos de lubri-refrigeração sendo eles o método convencional com lubri-refrigeração abundante e o MQL que é a técnica com mínima quantidade de lubri-refrigeração. O objetivo deste trabalho foi analisar de forma comparativa o desempenho de corte, executado com três tipos de rebolos convencionais: rebolo de óxido de alumínio branco, rebolo de carbureto de silício verde e rebolo de carbureto de silício preto com óxido de alumínio branco. Os resultados foram analisados e comparados pelas variáveis de saída, tais como comportamento da força tangencial do corte, rugosidade, emissão acústica, relação G (volume de material removido/volume de material desgastado), microscopia óptica (para verificar se houve dano térmico) e micro dureza. Observando-se os níveis aceitáveis de rugosidade característicos do processo, também foi possível observar que o rebolo de carbeto de silício verde apresentou melhor resistência ao desgaste em relação aos outros rebolos. O rebolo de carbureto de silício preto obteve os menores valores de variação da circularidade. Após a análise metalográfica dos corpos de prova...
Grinding is an accurate machining process, one of the most expressive steps in the manufacture of molds for thermoplastic injection. The grinding wheel abrasive tool is reponsible for removal. The knowledge of their tehcnical characteristics, advantages, defects and working conditions are essential for product engineers, process and, of course, to the industrial area manangers, which identify the most appropriate wheel to perform the grinding process. Among the steels used in the manufacture of molds for thermoplastic injection highlight the VP-50 steel, which was the steel used in this experiment being machined by the cylindrical grinding process. In the grinding process was also adopted for the purpose of experiment two methods of lubrification and cooling them with the conventional method with plenty of lubrification and cooling, and the MQL is the technique with minimal amount of lubrification and cooling. The objetive of this study was to analyze comparatively cutting performance, performed with three types of conventional grinding wheels: grinding wheel white aluminum oxide, green silicon carbide grinding wheel and grinding of black silicon carbide with white aluminum oxide. Results were analyzed and compared by the output variables such as behavior of the tangential cutting force, surface roughness, acoustic emission, G ratio (volume of material removed/volume of material removed), optical microscopy (to check if there thermal damage), and micro hardness. Observing acceptable levels of roughness characteristic of the process, it was also observed that the grinding green silicon carbide had the best wear resitance in relation to the other wheels. The grinding wheel of black silicon carbide obtained the lowest range of values of circularity. After metallographic examination of the specimens was found that there was little formation of new alloying elements in the ground the ground surface, to confirm that a slight increase in...