Academic literature on the topic 'Gear grinding stock'
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Journal articles on the topic "Gear grinding stock"
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Larshin, Vasily, and Natalya Lishchenko. "Gear grinding system adapting to higher CNC grinder throughput." MATEC Web of Conferences 226 (2018): 04033. http://dx.doi.org/10.1051/matecconf/201822604033.
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The paper is devoted to a solving an important scientific and technical problem of increasing the productivity of defect-free profile gear grinding on CNC machines on the basis of development of on-machine intelligent subsystems for the grinding operation designing, monitoring, and diagnosing which allow grinding system elements adapting to a higher productivity of the CNC grinder. The characteristic of the adaptation principle in manufacturing systems on CNC machines is given in accordance with both the systems and control theories. The productivity resources based on the use of the adaptation principle are studied and identified as well as a methodology is developed for researching the grinding system using scientific methods of modeling, optimization and control. Besides, corresponding technological preconditions are given in the form of a set of purposeful methods and means of innovative profile grinding technology, including grinding stock on-machine measurement and transformation the stock uncertainty into the grinding wheel displacement from the gear to be grinded.
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Larshin, Vasily P., Olga B. Babiychuk, Oleksandr V. Lysyi, Serhii M. Verpivskyi, and Zhang Yunxuan. "Optimization of the precision gear grinding operation based on integrated information system." Herald of Advanced Information Technology 4, no. 4 (December 23, 2021): 303–17. http://dx.doi.org/10.15276/hait.04.2021.2.
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In accordance with the principles of hierarchical management, a comprehensive two-level management system is presented for the development and manufacturing of products for the stages of pre-production (the upper level of the management hierarchy) and for the actual production stage (the lower level of the management hierarchy). At the stage of pre-production, the gear grinding operation design on the “MAAG” type machines was carried out. For this purpose, a technique for optimizing the gear grinding parameters for a two dish-wheel rolling scheme has been developed, a mathematical optimization model containing an objective function with restrictions imposed on it has been created. The objective function is the gear grinding machine time, which depends on the operation parameters (gear grinding stock allowance, cutting modes, grinding wheel specification, part material) and the design features of the gears being ground (module, diameter, number of teeth, radius of curvature of the involutes). The article shows that at the stage of pre-production, the gear grinding optimization is a method of operation design. At the stage of actual production, a closed-loop automatic control system with feedback on the deviation of the adjustable value (gear grinding power) automatically supports the numerical power values that were found at the operation design stage, taking into account ensuring defect-free high-performance gear grinding (minimum number of working strokes and maximum longitudinal feeds). At this stage, i.e. when a robust longitudinal feed automatic control system is operating, the optimization carried out at the previous stage (pre-production) sets the functioning algorithm for the adaptive system with corresponding control algorithm. Thus, at the production stage (when the gear grinding machine is running), the operation optimization is a control method. Therefore, it is shown that with two-level control, the gear grinding operation optimization performs a dual function. On the one hand, it is a design method (at the pre-production stage), and on the other – a management method (at the actual production stage). With this approach, i.e. with the integration of production and its preparation based on a single two-level management, the efficiency of a single integrated design and production automation system is significantly higher due to general (unified) optimization, rather than partial one.
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Zhang, Jun Ming, Jian Gang Li, Zheng Kai Dong, and Ze Xiang Li. "The Grinding Head Design in Non-Circular Gear Grinding Teeth Based on the Planar Regions Interference Inspection." Advanced Materials Research 97-101 (March 2010): 2089–94. http://dx.doi.org/10.4028/www.scientific.net/amr.97-101.2089.
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In the noncircular gear grinding methods using gear generator with form-grinding process, grinding headstock and workpiece may appear interference collision. The form-grinding radius selection problem based on the shaper has been discussed. Based on the designed grinding head, an effective form-grinding radius choose method and the head stock interference detection system has been established. This detection system is directly used in the grinder machining process; the solutions to the problems of both grinding head interference inspection and form-grinding radius selection in the grinding machine design process are introduced. In this paper, we briefly introduced the process for the design of inspection system and the relative algorithm of the method. Finally, The Program flow chart of the program design and implementation process was given and actual example of an outside triangle gear machining results is given, which validates the reliability of the system.
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Gorla, Carlo, Francesco Rosa, Edoardo Conrado, and Horacio Albertini. "Bending and contact fatigue strength of innovative steels for large gears." Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 228, no. 14 (January 7, 2014): 2469–82. http://dx.doi.org/10.1177/0954406213519614.
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Large gears for wind turbine gearboxes require high performances and cost-effective manufacturing processes. Heat distortion in the heat treatment phase and the consequent large grinding stock are responsible for high manufacturing costs due to reduced productivity. A research project aimed at the identification of new materials, manufacturing and heat treatment processes has been performed. Air quenchable alloy steels, combined with a specifically developed case hardening and heat treatment process, have been identified as an interesting solution, both from the point of view of cost effectiveness, thanks to reduced distortions and grinding stock, and for the environmental sustainability. The research project has been completed by the manufacturing of a full-scale gear, on which the whole process has been validated. Nevertheless, in order to judge the applicability of these steels to large gears, data from specific tests on the performances against typical gear failure modes, like bending and contact fatigue, are necessary as well. Single tooth fatigue bending tests and disc-on-disc contact fatigue tests have therefore been performed on two innovative materials, respectively, a high hardenability steel and a bainitic structure steel, and on a reference traditional case hardening steel. The results of these tests, which provide useful data for gear designers, are presented and discussed in this paper.
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Lishchenko, N. "Theoretical-probabilistic model for defining the gear grinding stock allowance." Scientific journal of the Ternopil national technical university 89, no. 1 (March 20, 2018): 89–99. http://dx.doi.org/10.33108/visnyk_tntu2018.01.089.
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Lishchenko, Natalia V., and Vasily Petrovich Larshin. "COMPLEX-SHAPED PARTS GRINDING TECHNOLOGY INFORMATION ENSURING." Applied Aspects of Information Technology 3, no. 4 (November 20, 2020): 246–62. http://dx.doi.org/10.15276/aait.04.2020.3.
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A method of computer-aided design and manufacture of complex-shaped parts of machines and implants from difficult-tomachine materials (titanium, cobalt-chromium alloys, zirconium dioxide, etc.) has been developed, based on the principles of building an integrated CAD/CAM/CAE system of computer-aided designing and a hierarchical intelligent numerical control system. It is shown that kinematical mechanisms created over the past several centuries do not allow reproducing with the required accuracy the joints movement of living organisms for their use in biomedical implantation technologies. Therefore, the worn out joints of living organisms are reconstructed by adding complex-shaped parts from these difficult-to-machine materials. Information about the geometric shape of these parts (3D model) at the pre-production stage is obtained using modern methods of computed tomography and magnetic resonance imaging, and at the production stage the actual location of the stock grinding allowance is measured by laser (or tactile) scanning. To reduce the unevenness of the position of the grinding stock allowance, the workpiece of a complex-shaped part before grinding is oriented in the coordinate system of a CNC machine based on the established criterion for minimizing the allowance. An example of such orientation of the gear workpiece is given. This workpiece is measured with a Renishaw tactile probe on the left and right sides of the gear valleys before gear grinding. Both the minimum allowance on the left and right sides of the valleys and the difference between them are determined, and then additionally the gear wheel blank is rotated in the appropriate direction to align these minimum values detected. In turn, the aligned minimum allowances, should be sufficient to compensate for the influence of technological factors from the previous operation and the error in setting the workpiece for this operation. For complex-shaped implants, such an additional orientation is performed, for example, according to algorithms for ensuring the minimax value of the allowance.
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Lee, Yi-Hui, and Zhang-Hua Fong. "A Mathematical Model for Grinding a Stick Blade Profile to Cut Hypoid Gears." Journal of Mechanical Design 142, no. 5 (November 11, 2019). http://dx.doi.org/10.1115/1.4045245.
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Abstract Cutter head with multiple stick blades is widely used in the mass production of hypoid and spiral bevel gears because they allow more blades per revolution of the head cutter. However, the stick blade geometry for a head cutter that is used in face-milling and face-hobbing methods to produce hypoid and spiral bevel gears is complicated and difficult to describe. The geometry of a stick blade is defined in terms of cutting parameters such as the rake angle, the hook angle, and the side relief angle that are required to perform cutting and the theoretical cutter profile in the offset plane or the neutral cutter profile in the normal plane of an imaginary generating crown gear. This study uses a 5-axis profile grinder to grind the stick blade. The machine settings for the profile grinder and the corresponding grinding wheel geometry are derived for the grinding of each face of the stick blade. A sensitivity analysis for the machine settings is conducted to determine the accuracy of the profile grinder. The numerical example shows that the proposed mathematical model is sufficiently accurate for industrial applications.
Dissertations / Theses on the topic "Gear grinding stock"
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Ліщенко, Наталя Володимирівна. "Підвищення продуктивності профільного зубошліфування на верстатах з ЧПК на основі адаптації елементів технологічної системи." Thesis, НТУ "ХПІ", 2018. http://repository.kpi.kharkov.ua/handle/KhPI-Press/37663.
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Дисертація на здобуття наукового ступеня доктора технічних наук за спеціальністю 05.02.08 – технологія машинобудування. – Національний технічний університет "Харківський політехнічний інститут", Харків, 2018.
Дисертація присвячена рішенню важливої науково-технічної проблеми підвищення продуктивності бездефектного профільного зубошліфування на верстатах з ЧПК на основі розробки відповідних технологічних передумов та підсистем проектування, моніторингу і технологічної діагностики операції, які дозволяють виконувати адаптацію елементів технологічної системи до більш високої продуктивності. Для цього розроблено методологію дослідження технологічної системи зубошліфування з використанням наукових методів моделювання, оптимізації і керування, а також відповідні технологічні передумови у вигляді комплексу цілеспрямованих методів і засобів інноваційної технології профільного зубошліфування: математичні моделі припуску для перетворення невизначеності припуску у величину відводу шліфувального круга, метод вирівнювання припуску по периферії зубчастого колеса без внесення корекції в його кутове положення, метод адаптивної правки профільного шліфувального круга тощо. Теоретично показано і практично підтверджено технологічну перевагу високопоруватих шліфувальних кругів у порівнянні зі переривчастими кругами. Виконано комплекс експериментальних досліджень і заводських випробувань, що підтвердили ефективність розроблених методів і засобів.Thesis for the degree of doctor of technical sciences on specialty 05.02.08 – manufacturing engineering. – National Technical University "Kharkiv Polytechnic Institute", Kharkiv, 2018. The thesis is devoted to solving an important scientific and technical problem of increasing the productivity of defect-free profile gear grinding on CNC machines on the basis of the development of appropriate technological preconditions and subsystems for the designing, monitoring and diagnosing of the operation, which allow adapting the elements of the grinding system to higher productivity. For this purpose a methodology is developed for researching the profile grinding system using scientific methods of modeling, optimization and control, as well as corresponding technology preconditions in the form of a set of purposeful methods and means of innovative profile grinding technology, to wit: grinding stock mathematical models for the transformation of the grinding stock uncertainty into the taking grinding wheel away from a gear to be grinded, method of the grinding stock aligning on the gear periphery without making corrections in its angular position, method of a profile grinding wheel adaptive dressing, etc. The software for these subsystems is created on the basis of the mathematical models of the temperature field with and without taking into account the effect of forced cooling. The technological superiority of high-porosity grinding wheel has been theoretically demonstrated and practically confirmed in comparison with special discontinuous wheel. Complex of experimental research and factory tests is performed for confirming the effectiveness of the methods and means developed.
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Ліщенко, Наталя Володимирівна. "Підвищення продуктивності профільного зубошліфування на верстатах з ЧПК на основі адаптації елементів технологічної системи." Thesis, Одеська національна академія харчових технологій, 2018. http://repository.kpi.kharkov.ua/handle/KhPI-Press/37665.
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Дисертація на здобуття наукового ступеня доктора технічних наук за спеціальністю 05.02.08 – технологія машинобудування. – Національний технічний університет "Харківський політехнічний інститут", Харків, 2018.
Дисертація присвячена рішенню важливої науково-технічної проблеми підвищення продуктивності бездефектного профільного зубошліфування на верстатах з ЧПК на основі розробки відповідних технологічних передумов та підсистем проектування, моніторингу і технологічної діагностики операції, які дозволяють виконувати адаптацію елементів технологічної системи до більш високої продуктивності. Для цього розроблено методологію дослідження технологічної системи зубошліфування з використанням наукових методів моделювання, оптимізації і керування, а також відповідні технологічні передумови у вигляді комплексу цілеспрямованих методів і засобів інноваційної технології профільного зубошліфування: математичні моделі припуску для перетворення невизначеності припуску у величину відводу шліфувального круга, метод вирівнювання припуску по периферії зубчастого колеса без внесення корекції в його кутове положення, метод адаптивної правки профільного шліфувального круга тощо. Теоретично показано і практично підтверджено технологічну перевагу високопоруватих шліфувальних кругів у порівнянні зі переривчастими кругами. Виконано комплекс експериментальних досліджень і заводських випробувань, що підтвердили ефективність розроблених методів і засобів.Thesis for the degree of doctor of technical sciences on specialty 05.02.08 – manufacturing engineering. – National Technical University "Kharkiv Polytechnic Institute", Kharkiv, 2018. The thesis is devoted to solving an important scientific and technical problem of increasing the productivity of defect-free profile gear grinding on CNC machines on the basis of the development of appropriate technological preconditions and subsystems for the designing, monitoring and diagnosing of the operation, which allow adapting the elements of the grinding system to higher productivity. For this purpose a methodology is developed for researching the profile grinding system using scientific methods of modeling, optimization and control, as well as corresponding technology preconditions in the form of a set of purposeful methods and means of innovative profile grinding technology, to wit: grinding stock mathematical models for the transformation of the grinding stock uncertainty into the taking grinding wheel away from a gear to be grinded, method of the grinding stock aligning on the gear periphery without making corrections in its angular position, method of a profile grinding wheel adaptive dressing, etc. The software for these subsystems is created on the basis of the mathematical models of the temperature field with and without taking into account the effect of forced cooling. The technological superiority of high-porosity grinding wheel has been theoretically demonstrated and practically confirmed in comparison with special discontinuous wheel. Complex of experimental research and factory tests is performed for confirming the effectiveness of the methods and means developed.
Book chapters on the topic "Gear grinding stock"
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Larshin, Vasily, Natalia Lishchenko, Oleksandr Lysyi, and Sergey Uminsky. "Gear Grinding Stock Alignment in Advance of Grinding." In Lecture Notes in Mechanical Engineering, 170–79. Cham: Springer International Publishing, 2021. http://dx.doi.org/10.1007/978-3-030-91327-4_17.
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"Carburizing." In Gear Materials, Properties, and Manufacture, 163–226. ASM International, 2005. http://dx.doi.org/10.31399/asm.tb.gmpm.t51250163.
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Abstract Gas (atmosphere) carburizing is the de facto standard by which all other surface hardening techniques are measured and is the emphasis of this chapter. Initially, the chapter describes the process and equipment for gas carburizing. This is followed by sections discussing the processes involved in quenching, hardening, tempering, recarburizing, and cold treatment of carburized and quenched gears. Next, the chapter reviews the selection process of materials for carburized gears and provides information on carbon content, properties, and core hardness of gear teeth. The problems associated with carburizing are then covered, followed by the processes involved in heat treat distortion and shot peening of carburized and hardened gears. Information on grinding stock allowance on tooth flanks to compensate for distortion is also provided. The chapter further discusses the applications of carburized and hardened gears. Finally, it reviews vacuum carburizing and compares the attributes of conventional gas carburizing and vacuum carburizing.
Conference papers on the topic "Gear grinding stock"
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Schenk, Thomas, Ulrich Uebel, and Friedrich Wo¨lfel. "Coroning: High Performance Gear Honing Without Dressing." In ASME 2003 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. ASMEDC, 2003. http://dx.doi.org/10.1115/detc2003/ptg-48095.
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Gear honing with internally toothed tools was first used as a gear finishing process for improving unfavorable surface conditions of external cylindrical gears after grinding. Stock removal was minimal (less than 0.01 mm) and only dressable tools were used. From the beginning, the multi-directional surface structure created by gear honing was considered beneficial for gear noise performance. But limitations of the early machine and tool technology did not allow for more stock removal. For a long time gear honing represented an additional finishing process, performed after pre-finishing by shaving or grinding. In the early 1990’s, significant research and development efforts aimed at higher stock removal capacity as well as improved ability to eliminate pre-machining errors. The requirement of combining advantageous functional work piece characteristics after gear honing and the economic benefits of a single hard finishing process has led to the development of Coroning. Using similar process kinematics as in conventional gear honing, Coroning distinguishes itself by the application of highly aggressive electroplated diamond tools. Because of the increased stock removal capability of Coroning, it is a true single-finishing process for mass production. Coroning is applied after gear hobbing or shaping and heat treatment. It does not require prior shaving or grinding. This paper will explain the unique tool concept used for Coroning and discuss related process kinematics in comparison with conventional gear honing. Tool design aspects will be considered and suitable process strategies will also be presented. Application examples will be used to describe typical stock conditions, process parameters and the geometric quality that can be achieved with Coroning.
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Rakhit, A. K. "Pitting Life of Ground, Carburized and Hardened Gears With Uncontrolled Heat Treat Distortion." In ASME 1998 Design Engineering Technical Conferences. American Society of Mechanical Engineers, 1998. http://dx.doi.org/10.1115/detc98/ptg-5787.
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Abstract Carburized and hardened gears are generally ground to improve the quality of distorted tooth geometry caused by heat treatment. As long as the distortion is low and predictable, stock removal from teeth is small up to a maximum of 0.005 inch from each flank. This allows minimum tooth surface hardness reduction with no deterioration of these gears. Uncontrolled distortion, on the other hand, may result in an undue amount of stock removal with a significant loss of tooth surface hardness. Lower surface hardness reduces gear life due to tooth pitting. For heavily distorted gears, the pitting life may be reduced as much as 30% after grinding. For a realistic evaluation of the pitting life of ground, carburized gears with uncontrolled distortion, derating factors are established for a number of gear materials.
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Nemcek, Milos, and Zdenek Dejl. "Geometric Calculations of the Chamfered Tip and the Protuberance Undercut of a Tooth Profile." In ASME 2011 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. ASMEDC, 2011. http://dx.doi.org/10.1115/detc2011-47305.
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Nowadays special modified tools are mostly used for rough or semi-finishing milling in the mass production of ground or shaved gears today. These modifications ensure the desired chamfer at the head or the undercut at the bottom of the gear tooth. Diameters of the beginning and the end of the operational involute (exact knowledge of them is necessary for the calculation of important meshing parameters) are found by using several techniques. The first one is the simulation of the generating action of a hob tooth using suitable graphic software with the subsequent measuring of these diameters from the envelope of hob tooth positions which was created. The second one is measuring directly on the gear manufactured using a measuring device. These simulations or measuring are often not performed and the tool with recommended parameters of the protuberance or the ramp is simply chosen by an educated guess [1]. But it is not an acceptable technique in a mass production (car industry). Standard DIN 3960 [2] gives a certain manual for the determination of these diameters. It suggests the iterative method for the calculation of the chamfer beginning circle diameter but without a reliable guideline. And as regards the protuberance, it refers to the correct calculation only in theory. This paper deals with the computing method to determine diameters of the beginning and the end of the function part of a tooth flank involute. It is designed for a specified tool with modifications for creating the chamfer or the protuberance undercut. The paper also takes into account the necessary shaving (grinding) stock or the backlash. Furthermore it refers to possible problems when the basic profile of the generating tool with the protuberance is designed from the basic rack tooth profile.