Academic literature on the topic 'DFLUX'

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Journal articles on the topic "DFLUX"

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Piekarska, W., M. Kubiak, Z. Saternus, and K. Rek. "Computer Modelling of Thermomechanical Phenomena in Pipes Welded using a Laser Beam." Archives of Metallurgy and Materials 58, no. 4 (December 1, 2013): 1237–42. http://dx.doi.org/10.2478/amm-2013-0156.

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Abstract This study concerns numerical modelling and computer simulation of thermomechanical phenomena accompanying spiral welding of pipes made of stainless steel X5CrNi18-10 using a laser beam. Based on Abaqus FEA software, 3D numerical analysis was performed. Power distribution of spirally moving heat source was implemented into additional DFLUX subroutine, written in Fortran programming language. Thermomechanical properties of steel changing with temperature were taken into account in the analysis. The efficiency of material melting by different welding sources as well as the influence of heat load on the shape of melted zone, deformation of welded pipe and residual stress were examined.
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Zhao, Lei, Lu Sun, and Tong Jiang Fan. "Temperature Field Analysis of CRTS-II Ballastless Track Slab Structure on Soil Subgrade." Applied Mechanics and Materials 587-589 (July 2014): 1255–61. http://dx.doi.org/10.4028/www.scientific.net/amm.587-589.1255.

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Temperature changes have a significant impact on the CRTS-II track structure in Beijing-Shanghai high-speed railway which has longitudinally connected type. In this paper temperature fields of ballastless track superstructure are simulated based on heat transfer theory and subroutine of ABAQUS that solar radiation DFLUX and ambient temperature FILM. The results showed that: the maximum temperature difference on the top of track slab is 20°C in summer and 10°C in winter; the maximum temperature difference in CA mortar layer is 4°C in summer and 2°C in winter; the maximum temperature difference in concrete substrate is 2°C in summer and 1°C in winter.
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Xie, Wanying, Ji Li, Feiyun Sun, and Wenyi Dong. "Antifouling Ability of Hydrophilic PVDF-TiO2 membrane Evaluated by Critical Flux and Threshold Flux." E3S Web of Conferences 144 (2020): 01015. http://dx.doi.org/10.1051/e3sconf/202014401015.

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The PVDF flat-membrane was modified by hydrophilic nano-TiO2, which blending by ultrasonication and mechanical stirring pretreatment in phase inversion method. To evaluate the permeate productivity and anti-fouling capacity of protein solution, both the critical flux (JCW) and threshold flux (JTH) of PVDF and PVDF-TiO2 membrane were firstly measured by Advanced Constant Pressure-step Method in cross-flow filtration apparatus. Some evaluation indicators were utilized to analyze the results, such as Flux vs. Time and TMP vs. Time Curves, flux decline rate (dFlux/dt) and TMP-Fluxave curve. Two type fluxes were compared, results exhibited that hydrophilic PVDF-TiO2 modified membrane possessed a higher level of both Jcw and JTH and better anti-protein fouling ability after testing by Advanced Constant Pressure-step Method.
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Song, Z. K., Z. Y. Li, J. Xu, and Y. C. Sun. "Effects of Heat Source Model and Welding Speed on Welding Temperature Field for a Plan Carbon Steel Plant." Applied Mechanics and Materials 488-489 (January 2014): 83–89. http://dx.doi.org/10.4028/www.scientific.net/amm.488-489.83.

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This article studies the effects of heat source shape parameter and welding speed on the evolution of welding temperature field for Q345 plan carbon steel. The heat input and heat source parameters as well as the welding speed are defined by applying DFLUX subroutine in ABAQUS to simulate the transient welding temperature. The effects of heat resource shape parameters and heat input as well as the welding speed on welding temperature field are investigated by means of finite element analysis. It has been found that heat source parameters and welding speed show strong influence on temperature distribution in FZ (fusion zone) and HAZ (heat-affected zone). Meanwhile, it shows a roughly linear relationship between the changes of heat input and the highest temperature.
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Wang, Xiaoying, Kai Li, Yang Zhong, and Qian Xu. "Investigation of Thermal Reflective Cracking in Asphalt Pavement Using XFEM Coupled with DFLUX Subroutine and FILM Subroutine." Arabian Journal for Science and Engineering 44, no. 5 (September 21, 2018): 4795–805. http://dx.doi.org/10.1007/s13369-018-3554-y.

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Hu, Ze Xun, Jian Ping Zhao, and Ying Jie Zhang. "Numerical Simulation of Residual Stress in P91 Repair Welding Incorporating Martensitic Transformation." Key Engineering Materials 795 (March 2019): 416–23. http://dx.doi.org/10.4028/www.scientific.net/kem.795.416.

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The type IV cracking is one of the main reasons for service failure. The repair welding is implemented to solve this problem. The residual stress in P91 repair welding incorporating martensitic transformation (MT) is acquired through finite element simulation. In the simulation, the ABAQUS and the user subroutines FILM, DFLUX, HETVAL, USDFLD, UEXPAN and UHARD are adopted. The effect of MT latent heat on temperature and the effects of the volume expansion, the yield strength change and the transformation plasticity on stress are considered. The results show that there is full MT in the repair welding area and the old welding area. The MT latent heat makes the temperature of the repair welding area increase. The residual stress of the repair welding area decreases because MT relieves the thermal stress. Before repair welding, the residual stress distribution is M-shape, which is consistent with the experimental results. After repair welding, the residual stress of repair welding area decreases and the residual stress of old welding area increases.
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Ahmad, Abdulrahaman Shuaibu, Yunxin Wu, Hai Gong, and Lin Nie. "Finite Element Prediction of Residual Stress and Deformation Induced by Double-Pass TIG Welding of Al 2219 Plate." Materials 12, no. 14 (July 12, 2019): 2251. http://dx.doi.org/10.3390/ma12142251.

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Finite element (FE) analysis of welding residual stress and deformation is one of the essential stages in the manufacturing process of mechanical structures and parts. It aids in reducing the production cost, minimizing errors, and optimizing the manufactured component. This paper presents a numerical prediction of residual stress and deformation induced by two-pass TIG welding of Al 2219 plates. The FE model was developed using ABAQUS and FORTRAN packages, Goldak’s heat source model was implemented by coding the nonuniform distributed flux (DFLUX) in user subroutine to represent the ellipsoidal moving weld torch, having front and rear power density distribution. Radiation and convection heat losses were taken into account. The mechanical boundary condition was applied to prevent the model from rotation and displacement in all directions while allowing material deformation. The FE model was experimentally validated and the compared results show good agreement with average variations of 18.8% and 17.4% in residual stresses and deformation, respectively.
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Yang, Gaiyan, Liguang Zhu, Wei Chen, Xingwang Yu, and Baomin He. "Initiation of Surface Cracks on Beam Blank in the Mold during Continuous Casting." Metals 8, no. 9 (September 11, 2018): 712. http://dx.doi.org/10.3390/met8090712.

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Surface cracking seriously affects the quality of beam blanks, a relatively new blank in the continuous casting in China. In order to study the mechanism of the initiation and propagation of surface cracks, this study established a 2D micro-segmented model of the solidification process for a beam blank in the mold, with a user subroutine DFLUX written in Fortran. Using a contact algorithm, the stress in the shell of the beam was analyzed considering the mechanical properties of the material (Q235B), thermal stress, surface friction force and ferrostatic pressure. The results showed that at the center of the web, surface longitudinal cracks were most likely to initiate at a height of 180 mm from the meniscus; at the fillet, surface longitudinal cracks were most likely to initiate at a height of 200 mm from the meniscus. Moreover, the casting speed showed a greater effect on surface crack initiation than the pouring temperature did. This study reveals the cause of longitudinal crack initiation, and the most likely positions of cracks on the strand. Thus, it is instructive for controlling surface cracks in production.
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Moghadasi, K., and KF Tamrin. "Multi-pass laser cutting of carbon/Kevlar hybrid composite: Prediction of thermal stress, heat-affected zone, and kerf width by thermo-mechanical modeling." Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 234, no. 9 (June 9, 2020): 1228–41. http://dx.doi.org/10.1177/1464420720930754.

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Numerical modeling offers considerable promise to reduce costs associated with trial-and-error process in the manufacturing industry. In laser cutting of fiber-reinforced composites, the developed thermal stress in the cut region has considerable influence on the application of the machined composite and the end product quality. Nevertheless, measurement of the thermal stress is quite challenging in practice. Here, an uncoupled thermo-mechanical finite element model is developed to accurately predict formation of heat-affected zone, kerf width, thermal field, and thermal residual stress of an anisotropic carbon/Kevlar fiber reinforced composite during multi-pass laser cutting process. A novel approach of element deletion incorporating temperature-dependent Hashin failure criteria and VUMAT subroutine is proposed. The study is carried out using Abaqus interlinked with Fortran compiler to define laser Gaussian beam (DFLUX subroutine) and material removal (VUMAT subroutine) for determining the temperature gradient and cut characteristics, respectively. The numerical results agree well with the experimental scanning electron micrographs of heat-affected zone and kerf width. In addition, residual temperature after subsequent pass results in greater temperature distribution and heat accumulation. It has also been established that the strength of composite gradually decays with the increase of temperature due to stiffness (elastic moduli) degradation in the area of the cutting zone, accelerating damage initiation in both fibers and matrix.
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Assarzadeh, Saeed, and Majid Ghoreishi. "Electro-thermal-based finite element simulation and experimental validation of material removal in static gap single-spark die-sinking electro-discharge machining process." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 231, no. 1 (August 8, 2016): 28–47. http://dx.doi.org/10.1177/0954405415572661.

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Existing single spark models are subjected to too simplistic assumptions such as uniform or point heat source, constant plasma radius, invariable materials properties and constant surface temperature during discharge making them far from reality. In this study, more realistic assumptions including Gaussian type distribution of spark heat flux, temperature dependent materials properties, latent heat of melting and expanding plasma channel with pulse current and time have been made to establish a comprehensive modeling platform. The ABAQUS FEM software has been used to simulate the mechanism of crater formation due to a single discharge. The non-uniform thermal flux was programmed through the DFLUX subroutine. The simulation results show that the temperature of work piece decreases as the discharge time increases while the volume of melted and evaporated material increases. A specially designed single spark experimental set-up was developed in laboratory to carry out a few single spark tests for verification purposes. The obtained craters morphologies were examined by optical microscopy and scanning profilometer. It has been shown that the present approach outperforms other previously developed thermal models with respect to cavity outline and size possessing the maximum confirmation errors of 18.1% and 14.1% in predicting crater radius and depth, respectively. Parametric analysis reveals that the melting boundary moves onward by increasing discharge current, whereas it moves back prolonging discharge time. Finally, a closer proximity to experimental material removal rates than those predicted by analytical approach has been recognized which confirms its more precise generalization capabilities towards the real state EDM process.
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Dissertations / Theses on the topic "DFLUX"

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Rolseth, Anton, and Anton Gustafsson. "Implementation of thermomechanical laser welding simulation : Predicting displacements of fusing A AISI304 T-JOINT." Thesis, Högskolan i Skövde, Institutionen för ingenjörsvetenskap, 2021. http://urn.kb.se/resolve?urn=urn:nbn:se:his:diva-19946.

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Laser welding is an advanced joining technique with the capability to form deep, narrow, and precise welds. Numerical models are used to simulate the process in attempts of predicting distortions and stresses in the material. This is done to reduce physical testing, optimize processes and enable integrated product- and process development. The Virtual Manufacturing Process research group at University of Skövde wishes to increase their knowledge on modeling options of thermomechanical simulations to grant local industries these benefits. A numerical model for the laser welding process was developed in ABAQUS. This was done by examining the macrograph structure of a simple weld and applied to a stainless-steel T-joint welding application. The macrograph data was used to calibrate a mathematical heat source model. User subroutine DFLUX was used to enable movement of the heat source and element activation was used to simulate the fusion of the two parts. A T-joint welding experiment was carried out to measure deflection and the result was compared to numerical simulations. Different combinations of heat source models, coupling type and element activation was compared in relation to predicting the deflection. Computational time and modeling complexity for the techniques was also considered.The results showed that a 3D Gaussian heat source model will imitate the keyhole weld achieved superior to the compared 2D model. The 3D model provides greater flexibility since it enables combinations of any geometrical bodies. It was shown that element activation has a significant contribution on part stiffness and thus resulting distortions. To implement element activation a fully coupled analysis is required. The deflection of the fully coupled 3D simulation with element activation showed a 9% deviance in deflection compared with experiments.
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Conference papers on the topic "DFLUX"

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Pellereau, Ben, Chris Gill, Paul Hurrell, and Ed Kingston. "Residual Stress Modelling in a Thick-Sectioned Electron Beam Weld." In ASME 2013 Pressure Vessels and Piping Conference. American Society of Mechanical Engineers, 2013. http://dx.doi.org/10.1115/pvp2013-98019.

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Previous work presented residual stress measurements in an electron beam weld in a thick section ferritic forging [1]; this weld was also modelled using finite element analysis. Due to the tool used to model the heat source, the mesh density in the region of the weld was limited. This work improves on the previous work by using a DFLUX subroutine to provide a mesh-independent heat source input, allowing a better mesh in the region of the weld. The modelling was carried out in Abaqus[2] using the VFT[3] user material model to allow phase transformation effects to be included. This however does not include creep properties and so the as-welded stresses were seeded on to a model that used Abaqus built-in material properties in order to model the heat treatment. The results of this analysis have been compared with analyses run using just the VFT material model (with no creep) and using just the Abaqus properties (with no phase transformation) in order to investigate the sensitivity of the stresses predicted to the material model used. The results of all three analyses have also been compared to the results of the original analysis and with the deep hole drilling residual stress measurements.
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Pellereau, Benjamin M. E., Paul R. Hurrell, Christopher M. Gill, and Kevin Ayres. "Finite Element Modelling of Reduced Pressure Electron Beam Stainless Steel Plate and Pipe Welds." In ASME 2012 Pressure Vessels and Piping Conference. American Society of Mechanical Engineers, 2012. http://dx.doi.org/10.1115/pvp2012-78524.

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Rolls-Royce plc is conducting work to investigate the feasibility of using Reduced Pressure Electron Beam Welding (RPEB) for thick section welded joints in power plant construction. As part of the work, simple specimens have been manufactured at TWI ltd in order to develop welding parameters and conditions and to examine the achievable weld quality. Previous work in this project has shown good correlations between measured and predicted stresses in RPEB welds in ferritic components [5,6]. This paper describes Finite Element (FE) modelling that was carried out to try to predict the residual stress field generated by the welding process in three of the specimens. The first specimen that was modelled was a full penetration butt weld in 80 mm thick Type 316L plate (W17). The other two models were of circumferential butt welds in 14 inch nominal diameter Type 304L pipe. The first pipe model (W20) was a single pass, 360° weld, while the second (W22) featured a slope-up and slope-down each lasting for 16° either side of a 360° full penetration weld, giving a total weld of 392°. The modelling was carried out in Abaqus [1] using a DFLUX user subroutine to model the welding heat input as a cylindrical heat source, due to the reduced pressure during specimen manufacture, only radiation heat losses were considered. The built-in Chaboche mixed hardening model was used for both materials during the structural analysis. The residual stresses predicted by the FE modelling have been compared with the results of Deep Hole Drilling (DHD) that was carried out on the equivalent specimens. Full details of the measurements are reported in [4].
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